05 Fakultät Informatik, Elektrotechnik und Informationstechnik

Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/6

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    Additively manufactured transverse flux machine components with integrated slits for loss reduction
    (2022) Kresse, Thomas; Schurr, Julian; Lanz, Maximilian; Kunert, Torsten; Schmid, Martin; Parspour, Nejila; Schneider, Gerhard; Goll, Dagmar
    Laser powder bed fusion (L-PBF) was used to produce stator half-shells of a transverse flux machine from pure iron (99.9% Fe). In order to reduce iron losses in the bulk components, radially extending slits with a nominal width of 150 and 300 µm, respectively, were integrated during manufacturing. The components were subjected to a suitable heat treatment. In addition to a microscopic examination of the slit quality, the iron losses were also measured using both a commercial and a self-developed measurement setup. The investigations showed the iron losses can be reduced by up to 49% due to the integrated slits and the heat treatment.
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    ItemOpen Access
    Monolithically integrated GaN power stage for more sustainable 48 V DC-DC converters
    (2024) Basler, Michael; Mönch, Stefan; Reiner, Richard; Benkhelifa, Fouad; Quay, Rüdiger
    In this article, a fully monolithically integrated GaN power stage with a half-bridge, driver, level shifter, dead time and voltage mode control for 48 V DC-DC converters is proposed and analyzed. The design of the GaN IC is presented in detail, and measurements of the single function blocks and the DC–DC converter up to 48 V are shown. Finally, considerations are given on a life cycle assessment with regard to the GaN power integration. This GaN power IC or stage demonstrates a higher level of integration, resulting in a reduced bill of materials and therefore lower climate impact.
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    Magnetic measurements of a stator core under manufacturing influences and the impacts on the design process of a reluctance synchronous machine
    (2025) Regnet, Martin; Schmidt, Michael; Valencia Pérez, Alejandro; Löhlein, Bernd; Reinlein, Michael; Dietz, Armin; Germishuizen, Johannes; Parspour, Nejila
    The magnetic properties of electrical steel sheets, crucial for efficient electrical machine performance, deteriorate through manufacturing processes. This study investigates the impact of different manufacturing steps on magnetization behavior and specific core losses in M270-50A electrical steel, and their influence on the performance of a reluctance synchronous machine (RSM). Magnetic measurements were conducted on three material states: laser-cut strips, assembled stator cores, and press-fitted stator cores. These were integrated into finite element analysis (FEA) models, including an extended two-region stator model that separates yoke and tooth regions to reflect different manufacturing effects. Simulations examined torque characteristics and flux linkage under various loading conditions and were validated using a prototype machine. The findings of magnetic measurements indicate that manufacturing-induced stresses significantly increase magnetization demand and core losses-up to 650% and 53%, respectively. These effects lead to a 4.2% reduction in maximum air gap torque and notable changes in torque characteristic curves and d-axis flux linkage maps. Including realistic magnetic data yielded torque predictions closely aligned with experimental results and reduced discrepancy in core loss simulation by more than 50%. The study’s findings indicate that accounting for manufacturing influences in material characterization enhances modeling accuracy and enables optimized electrical machine designs and control strategies.