05 Fakultät Informatik, Elektrotechnik und Informationstechnik
Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/6
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Item Open Access Methodology to qualify batteries for safety-critical vehicle applications(2025) Conradt, Rafael; Birke, Kai Peter (Prof. Dr.-Ing.)Item Open Access Comparison of different current collector materials for in situ lithium deposition with slurry-based solid electrolyte layers(2023) Kreher, Tina; Heim, Fabian; Pross-Brakhage, Julia; Hemmerling, Jessica; Birke, Kai PeterIn this paper, we investigate different current collector materials for in situ deposition of lithium using a slurry-based β-Li3PS4 electrolyte layer with a focus on transferability to industrial production. Therefore, half-cells with different current collector materials (carbon-coated aluminum, stainless steel, aluminum, nickel) are prepared and plating/stripping tests are performed. The results are compared in terms of Coulombic efficiency (CE) and overvoltages. The stainless steel current collector shows the best performance, with a mean efficiency of ηmean,SST=98%; the carbon-coated aluminum reaches ηmean,Al+C=97%. The results for pure aluminum and nickel indicate strong side reactions. In addition, an approach is tested in which a solvate ionic liquid (SIL) is added to the solid electrolyte layer. Compared to the cell setup without SIL, this cannot further increase the CE; however, a significant reduction in overvoltages is achieved.Item Open Access Impedance based temperature estimation of lithium ion cells using artificial neural networks(2021) Ströbel, Marco; Pross-Brakhage, Julia; Kopp, Mike; Birke, Kai PeterItem Open Access Unified model for laser doping of silicon from precursors(2021) Hassan, Mohamed; Dahlinger, Morris; Köhler, Jürgen R.; Zapf-Gottwick, Renate; Werner, Jürgen H.Laser doping of silicon with the help of precursors is well established in photovoltaics. Upon illumination with the constant or pulsed laser beam, the silicon melts and doping atoms from the doping precursor diffuse into the melted silicon. With the proper laser parameters, after resolidification, the silicon is doped without any lattice defects. Depending on laser energy and on the kind of precursor, the precursor either melts or evaporates during the laser process. For high enough laser energies, even parts of the silicon’s surface evaporate. Here, we present a unified model and simulation program, which considers all these cases. We exemplify our model with experiments and simulations of laser doping from a boron oxide precursor layer. In contrast to previous models, we are able to predict not only the width and depth of the patterns on the deformed silicon surface but also the doping profiles over a wide range of laser energies. In addition, we also show that the diffusion of the boron atoms in the molten Si is boosted by a thermally induced convection in the silicon melt: the Gaussian intensity distribution of the laser beam increases the temperature-gradient-induced surface tension gradient, causing the molten Si to circulate by Marangoni convection. Laser pulse energy densities above H > 2.8 J/cm2 lead not only to evaporation of the precursor, but also to a partial evaporation of the molten silicon. Without considering the evaporation of Si, it is not possible to correctly predict the doping profiles for high laser energies. About 50% of the evaporated materials recondense and resolidify on the wafer surface. The recondensed material from each laser pulse forms a dopant source for the subsequent laser pulses.Item Open Access Non-uniform circumferential expansion of cylindrical Li-ion cells - the potato effect(2021) Hemmerling, Jessica; Guhathakurta, Jajnabalkya; Dettinger, Falk; Fill, Alexander; Birke, Kai PeterThis paper presents the non-uniform change in cell thickness of cylindrical Lithium (Li)-ion cells due to the change of State of Charge (SoC). Using optical measurement methods, with the aid of a laser light band micrometer, the expansion and contraction are determined over a complete charge and discharge cycle. The cell is rotated around its own axis by an angle of α=10° in each step, so that the different positions can be compared with each other over the circumference. The experimental data show that, contrary to the assumption based on the physical properties of electrode growth due to lithium intercalation in the graphite, the cell does not expand uniformly. Depending on the position and orientation of the cell coil, there are different zones of expansion and contraction. In order to confirm the non-uniform expansion around the circumference of the cell in 3D, X-ray computed tomography (CT) scans of the cells are performed at low and at high SoC. Comparison of the high resolution 3D reconstructed volumes clearly visualizes a sinusoidal pattern for non-uniform expansion. From the 3D volume, it can be confirmed that the thickness variation does not vary significantly over the height of the battery cell due to the observed mechanisms. However, a slight decrease in the volume change towards the poles of the battery cells due to the higher stiffness can be monitored.Item Open Access Optimization of disassembly strategies for electric vehicle batteries(2021) Baazouzi, Sabri; Rist, Felix Paul; Weeber, Max; Birke, Kai PeterVarious studies show that electrification, integrated into a circular economy, is crucial to reach sustainable mobility solutions. In this context, the circular use of electric vehicle batteries (EVBs) is particularly relevant because of the resource intensity during manufacturing. After reaching the end-of-life phase, EVBs can be subjected to various circular economy strategies, all of which require the previous disassembly. Today, disassembly is carried out manually and represents a bottleneck process. At the same time, extremely high return volumes have been forecast for the next few years, and manual disassembly is associated with safety risks. That is why automated disassembly is identified as being a key enabler of highly efficient circularity. However, several challenges need to be addressed to ensure secure, economic, and ecological disassembly processes. One of these is ensuring that optimal disassembly strategies are determined, considering the uncertainties during disassembly. This paper introduces our design for an adaptive disassembly planner with an integrated disassembly strategy optimizer. Furthermore, we present our optimization method for obtaining optimal disassembly strategies as a combination of three decisions: (1) the optimal disassembly sequence, (2) the optimal disassembly depth, and (3) the optimal circular economy strategy at the component level. Finally, we apply the proposed method to derive optimal disassembly strategies for one selected battery system for two condition scenarios. The results show that the optimization of disassembly strategies must also be used as a tool in the design phase of battery systems to boost the disassembly automation and thus contribute to achieving profitable circular economy solutions for EVBs.Item Open Access Untersuchung von Parallelschaltungen unterschiedlich gealterter Zellmodule(2024) Kreher, Tina; Birke, Kai Peter (Prof. Dr.-Ing.)In dieser Arbeit wird das Thema „Untersuchung von Parallelschaltungen unterschiedlich gealterter Zellmodule“ im Rahmen von drei Themengebieten betrachtet. Es handelt sich dabei um Untersuchungen an parallelgeschalteten Lithium-Ionen-Zellen oder darauf basierenden Batteriesystemen. Der erste Teil untersucht das Potential die Messzeit zur Messdatenerhebung für die Parametrierung eines Ersatzschaltbildes zu reduzieren. Dafür werden verschiedene Charakterisierungsmethoden angewandt und die daraus erstellten Modelle hinsichtlich Genauigkeit und zeitlichem Messaufwand verglichen. Es zeigt sich, dass durch eine geschickte Wahl der Vorgehensweise die benötigte Messzeit und die damit verbundenen Kosten um bis zu 76 % reduziert werden können, ohne einen nennenswerten Nachteil auf die Modellgenauigkeit zu erhalten. Im zweiten Teil der Arbeit finden kalendarische und zyklische Alterungstests statt. Anhand der gewonnenen Daten werden Stressfaktoren der Zellalterung identifiziert und quantifiziert. Die Ergebnisse führen starke Alterung auf hohe Temperaturen und Ladezustände sowie große Zyklentiefen zurück. Des Weiteren wird ein Alterungsmodell erstellt, mit welchem die Alterung von Ersatzschaltbildparametern nachgebildet werden kann. Die eigentlichen Untersuchungen zu Parallelschaltungen finden im dritten Teil statt und bauen auf den Ergebnissen aus den ersten beiden Teilen auf. Zunächst wird ein Simulationsmodell aufgebaut und validiert, welches ein Parallelschaltungssystem aus zwei Lithium-Ionen-Zellen darstellt. Im nächsten Schritt erfolgt die Betrachtung einer ungesteuerten Parallelschaltung aus Zellen unterschiedlichen Alterungszustands, bei welcher mit einer inhomogenen Zellstromaufteilung zu rechnen ist. Dabei ist mit zunehmender Alterungsdifferenz der Zellen eine Lastverschiebung hin zur neueren Zelle festzustellen. Bezogen auf die Alterung zeigt sich eine bis zu 1,24-fach stärkere Kapazitätsabnahme und ein 1,33-facher Innenwiderstandsanstieg der neueren Zelle im Vergleich zu einem System mit gleichen Zellzuständen und homogener Stromaufteilung. Als nächstes findet die Ausarbeitung einer Betriebsstrategie für eine gesteuerte Parallelschaltung anhand eines möglichen Anwendungsfalls statt. Dafür wird implementiert, dass ein Parallelbetrieb beider Zellen, wie auch das gezielte Zu- und Wegschalten von einzelnen Strängen im System zulässig ist. Die Ergebnisse zeigen, dass so ein sicherer Betrieb von Parallelschaltungen bestehend aus unterschiedlich stark gealterten Zellen möglich ist. Die auf Zellebene gewonnenen Ergebnisse zu Parallelschaltungen werden im Rahmen eines Forschungsprojekt auf eine Fahrzeuganwendung mit zwei autarken Batterien unterschiedlichen Alterungszustandes übertragen. Zusammen mit dem Projektpartner erfolgt der Aufbau eines Prototyps, bei welchem der Parallelbetrieb und das gezielte An- und Abkoppeln der Batterien an das Hochvoltsystem möglich ist. Dieser Aufbau dient als Machbarkeitsnachweis für den Parallelbetrieb von Lithium-Ionen-Zellen und Batterien mit unterschiedlichen Alterungszuständen.Item Open Access Analyzing the influence of load current on the thermal RC network response of melting-type fuses used in battery electric vehicles(2025) Makan, Oliver; Birke, Kai-PeterHigh-voltage fuses are critical safety components in electric vehicle (EV) battery systems, yet their thermal behavior under charging currents remains insufficiently characterized. This study develops and validates a physics-based thermal resistor-capacitor (RC) network model of a high-voltage melting fuse, accounting for copper elements, quartz sand filling, and polyester casing. Experimental accelerated life tests and current step load profiles were performed in a climate chamber at 70 °C, with temperature measurements at the fuse terminals. The RC model was constructed using material properties and geometry-derived parameters, including three copper element sections, one quartz sand node, and one case node. A discretized state–space formulation was implemented to simulate the transient thermal behavior. The results reveal distinct dynamic and stationary characteristics, with thermal time constants varying strongly between fuse sections. Comparisons with experimental data demonstrate that the proposed model captures both rise time and steady-state behavior, with deviations attributable to contact resistances and parasitic effects. The findings highlight that charging currents in practical profiles typically remain below 50% of fuse current ratings, leaving optimization potential for higher permissible currents, faster charging, and reduced downtime while maintaining safety. The outcome of this model is highly relevant for lifetime prediction models.Item Open Access Exploring different extrapolation approaches for the critical temperature of the 2D-Ising model based on exactly solvable finite-sized lattices(2025) Markthaler, Daniel; Birke, Kai PeterThe fact that the Ising model in higher dimensions than 1D features a phase transition at the critical temperature Tcdespite its apparent simplicity is one of the main reasons why it has lost none of its fascination and remains a central benchmark in modeling physical systems. Building on our previous work, where an approximative analytic free-energy expression for finite 2D-Ising lattices was introduced, we investigate different extrapolation strategies for estimating Tcof the infinite system from exactly solvable small lattices. Finite square lattices of linear dimension N with free and periodic boundary conditions were analyzed, exploiting their exactly accessible density of states to compute the heat capacity profiles C(T). Different approaches were compared, including scaling models for the peak temperature Tmax(N)and an envelope construction across the set of C(T)-profiles. We find that both approaches converge to the same asymptotic value and compare favorably to the established Binder cumulant method. Remarkably, a model for Tmaxwith a single model parameter following an N/(N+1)-law provides robust convergence, with a physical analogy motivating this proportionality. Our findings highlight that surprisingly few, but highly accurate, finite-size results are sufficient to obtain a precise extrapolation.Item Open Access All-inorganic CsPbI2Br perovskite solar cells with thermal stability at 250 °C and moisture-resilience via polymeric protection layers(2025) Roy, Rajarshi; Byranvand, Mahdi Malekshahi; Zohdi, Mohamed Reza; Magorian Friedlmeier, Theresa; Das, Chittaranjan; Hempel, Wolfram; Zuo, Weiwei; Kedia, Mayank; Rendon, Jose Jeronimo; Boehringer, Stephan; Hailegnanw, Bekele; Vorochta, Michael; Mehl, Sascha; Rai, Monika; Kulkarni, Ashish; Mathur, Sanjay; Saliba, MichaelAll-inorganic perovskites, such as CsPbI2Br, have emerged as promising compositions due to their enhanced thermal stability. However, they face significant challenges due to their susceptibility to humidity. In this work, CsPbI2Br perovskite is treated with poly(3-hexylthiophen-2,5-diyl) (P3HT) during the crystallization resulting in significant stability improvements against thermal, moisture and steady-state operation stressors. The perovskite solar cell retains ∼90% of the initial efficiency under relative humidity (RH) at ∼60% for 30 min, which is among the most stable all-inorganic perovskite devices to date under such harsh conditions. Furthermore, the P3HT treatment ensures high thermal stress tolerance at 250 °C for over 5 h. In addition to the stability enhancements, the champion P3HT-treated device shows a higher power conversion efficiency (PCE) of 13.5% compared to 12.7% (reference) with the stabilized power output (SPO) for 300 s. In addition, the P3HT-protected perovskite layer in ambient conditions shows ∼75% of the initial efficiency compared to the unprotected devices with ∼28% of their initial efficiency after 7 days of shelf life.