06 Fakultät Luft- und Raumfahrttechnik und Geodäsie
Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/7
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Item Open Access Application of neural networks and transfer learning to turbomachinery heat transfer(2022) Baumann, Markus; Koch, Christian; Staudacher, StephanModel-based predictive maintenance using high-frequency in-flight data requires digital twins that can model the dynamics of their physical twin with high precision. The models of the twins need to be fast and dynamically updatable. Machine learning offers the possibility to address these challenges in modeling the transient performance of aero engines. During transient operation, heat transferred between the engine’s structure and the annulus flow plays an important role. Diabatic performance modeling is demonstrated using non-dimensional transient heat transfer maps and transfer learning to extend turbomachinery transient modeling. The general form of such a map for a simple system similar to a pipe is reproduced by a Multilayer Perceptron neural network. It is trained using data from a finite element simulation. In a next step, the network is transferred using measurements to model the thermal transients of an aero engine. Only a limited number of parameters measured during selected transient maneuvers is needed to generate suitable non-dimensional transient heat transfer maps. With these additional steps, the extended performance model matches the engine thermal transients well.Item Open Access Rheology, dispersion, and cure kinetics of epoxy filled with amine‐ and non‐functionalized reduced graphene oxide for composite manufacturing(2021) Ackermann, Annika C.; Carosella, Stefan; Rettenmayr, Markus; Fox, Bronwyn L.; Middendorf, PeterThis study evaluates the effect of plasma surface functionalization of reduced graphene oxide particles on the processing characteristics and homogeneity of dispersion of a bisphenol A‐(epichlorhydrin) epoxy matrix and amine‐based hardener with varying weight fractions from 0.00 to 1.50 wt%. It was observed that amine‐functionalized reduced graphene oxide leads to a more drastic viscosity increase of up to 18‐fold of the uncured suspensions and that its presence influences the conversion rates of the curing reaction. Optical microscopy of thin sections and transmission electron microscopy analysis showed that a more homogeneous dispersion of the particles could be achieved especially at higher weight fractions by using an appropriate surface functionalization. This knowledge can be used to define suitable processing conditions for epoxies with amine‐based hardeners depending on the loading and functionalization of graphene‐related particles.Item Open Access Validation of the safety requirements of the landing gear using fault tree analysis(2022) Iven, Leander; Zaidi, YaseenWe analyze the functionality of the landing system of a regional aircraft in the extension and cruise flight modes and validate safety requirements through the fault tree analysis. The main landing gear system is captured in the electromechanical-fluidic domain and system behavior is abstracted in an elementary hydraulic circuit. The functional representation is then constructed into a fault tree which allows analysis of the failure propagation originating at different branch terminals, for instance, at the main landing gear actuator which extends the gear and holds it retracted during the cruise, door actuator, door uplocks, and hydraulic power supply. Each component is assigned a failure probability. Each failure mode is abstracted as a top-level event having a probability of failure and through Boolean combinations of component failures in the lower branches. Two reliability aspects considered are the availability to fully lower the landing gear and the integrity of inadvertent gear or door extension while cruising. Architectural changes through undercarriage system reconfiguration and component redundancy have been exploited to improve system failure rates. The analysis determines the overall system failure rate against the flight cycles. The process is agile to accommodate design changes with the evolution of architecture during the systems engineering lifecycle.Item Open Access Numerical study on the aerodynamic characteristics of the NACA 0018 airfoil at low Reynolds number for Darrieus wind turbines using the Transition SST model(2021) Rogowski, Krzysztof; Królak, Grzegorz; Bangga, GalihA symmetrical NACA 0018 airfoil is often used in such applications as small-to-medium scale vertical-axis wind turbines and aerial vehicles. A review of the literature indicates a large gap in experimental studies of this airfoil at low and moderate Reynolds numbers in the previous century. This gap has limited the potential development of classical turbulence models, which in this range of Reynolds numbers predict the lift coefficients with insufficiently accurate results in comparison to contemporary experimental studies. Therefore, this paper validates the aerodynamic performance of the NACA 0018 airfoil and the characteristics of the laminar separation bubble formed on its suction side using the standard uncalibrated four-equation Transition SST turbulence model and the unsteady Reynolds-averaged Navier-Stokes (URANS) equations. A numerical study was conducted for the chord Reynolds number of 160,000, angles of attack between 0 and 11 degrees, as well as for the free-stream turbulence intensity of 0.05%. The calculated lift and drag coefficients, aerodynamic derivatives, as well as the location and length of the laminar bubble quite well agree with the results of experimental measurements taken from the literature for validation. A sensitivity study of the numerical model was performed in this paper to examine the effects of the time-step size, geometrical parameters and mesh distribution around the airfoil on the simulation results. The airfoil data sets obtained in this work using the Transition SST and the k-ω SST turbulence models were used in the improved double multiple streamtube (IDMS) to calculate aerodynamic blade loads of a vertical-axis wind turbine. The characteristics of the normal component of the aerodynamic blade load obtained by the Transition SST approach are much better suited to the experimental data compared to the k-ω SST turbulence model.Item Open Access Uncertainty quantification for full-flight data based engine fault detection with neural networks(2022) Weiss, Matthias; Staudacher, Stephan; Mathes, Jürgen; Becchio, Duilio; Keller, ChristianCurrent state-of-the-art engine condition monitoring is based on a minimum of one steady-state data point per flight. Due to the scarcity of available data points, there are difficulties distinguishing between random scatter and an underlying fault introducing a detection latency of several flights. Today’s increased availability of data acquisition hardware in modern aircraft provides continuously sampled in-flight measurements, so-called full-flight data. These full-flight data give access to sufficient data points to detect faults within a single flight, significantly improving the availability and safety of aircraft. Artificial neural networks are considered well suited for the timely analysis of an extensive amount of incoming data. This article proposes uncertainty quantification for artificial neural networks, leading to more reliable and robust fault detection. An existing approach for approximating the aleatoric uncertainty was extended by an Out-of-Distribution Detection in order to take the epistemic uncertainty into account. The method was statistically evaluated, and a grid search was performed to evaluate optimal parameter combinations maximizing the true positive detection rates. All test cases were derived based on in-flight measurements of a commercially operated regional jet. Especially when requiring low false positive detection rates, the true positive detections could be improved 2.8 times while improving response times by approximately 6.9 compared to methods only accounting for the aleatoric uncertainty.Item Open Access Assessment of high enthalpy flow conditions for re-entry aerothermodynamics in the plasma wind tunnel facilities at IRS(2021) Loehle, Stefan; Zander, Fabian; Eberhart, Martin; Hermann, Tobias; Meindl, Arne; Massuti-Ballester, Bartomeu; Leiser, David; Hufgard, Fabian; Pagan, Adam S.; Herdrich, Georg; Fasoulas, StefanosThis article presents the full operational experimental capabilities of the plasma wind tunnel facilities at the Institute of Space Systems at the University of Stuttgart. The simulation of the aerothermodynamic environment experienced by vehicles entering the atmosphere of Earth is attempted using three different facilities. Utilizing the three different facilities, the recent improvements enable a unique range of flow conditions in relation to other known facilities. Recent performance optimisations are highlighted in this article. Based on the experimental conditions demonstrated a corresponding flight scenario is derived using a ground-to-flight extrapolation approach based on local mass-specific enthalpy, total pressure and boundary layer edge velocity gradient. This shows that the three facilities cover the challenging parts of the aerothermodynamics along the entry trajectory from Low Earth Orbit. Furthermore, the more challenging conditions arising during interplanetary return at altitudes above 70 km are as well covered.Item Open Access The effects of airfoil thickness on dynamic stall characteristics of high‐solidity vertical axis wind turbines(2021) Bangga, Galih; Hutani, Surya; Heramarwan, HenidyaThe flow physics of high solidity vertical axis wind turbines (VAWTs) is influenced by the dynamic stall effects. The present study is aimed at investigating the effects of airfoil thickness on the unsteady characteristics of high solidity VAWTs. Seven different national advisory committee for aeronautics (NACA) airfoils (0008, 0012, 0018, 0021, 0025, 0030, 0040) are investigated. A high fidelity computational fluid dynamics (CFD) approach is used to examine the load and flow characteristics in detail. Before the study is undertaken, the CFD simulation is validated with experimental data as well as large eddy simulation results with sound agreement. The investigation demonstrates that increasing the airfoil thickness is actually beneficial not only for suppressing the dynamic stall effects but also to improve the performance of high solidity turbines. Interestingly this is accompanied by a slight reduction in thrust component. The strength and radius of the dynamic stall vortex decrease with increasing airfoil thickness. The airfoil thickness strongly influences the pressure distributions during dynamic stall process, which is driven by the suction peak near the leading edge. The knowledge gained might be used by blade engineers for designing future turbines and for improving the accuracy of engineering models.Item Open Access On the limit of a two‐phase flow problem in thin porous media domains of Brinkman type(2021) Armiti‐Juber, AlaaWe study the process of two‐phase flow in thin porous media domains of Brinkman type. This is generally described by a model of coupled, mixed‐type differential equations of fluids' saturation and pressure. To reduce the model complexity, different approaches that utilize the thin geometry of the domain have been suggested. We focus on a reduced model that is formulated as a single nonlocal evolution equation of saturation. It is derived by applying standard asymptotic analysis to the dimensionless coupled model; however, a rigid mathematical derivation is still lacking. In this paper, we prove that the reduced model is the analytical limit of the coupled two‐phase flow model as the geometrical parameter of domain's width-length ratio tends to zero. Precisely, we prove the convergence of weak solutions for the coupled model to a weak solution for the reduced model as the geometrical parameter approaches zero.Item Open Access Particle image velocimetry measurements in accelerated, transonic wake flows(2022) Richter, Judith; Alexopoulos, Charalampos; Weigand, BernhardThis paper reports on particle image velocimetry (PIV) measurements in compressible accelerated wake flows generated by two different central injector types, which are mounted in a convergent-divergent nozzle. The injectors differ by the extent of their trailing edge located either in the subsonic (injector A) or supersonic flow region (injector B). In addition, the undisturbed nozzle flow without injector is studied as a reference case. The PIV results reveal typical wake flow structures expected in subsonic (injector A) and supersonic (injector B) wake flows. They further show that the Reynolds stresses Rexxand Reyysignificantly decay in all three cases due to the strong acceleration throughout the nozzle. Interestingly, in the case of injector A, the flow stays non-isotropic with Reyy>Rexxalso far downstream in the supersonic flow region. These measurements were motivated by the lack of velocity data needed to validate numerical simulations. That is why this paper additionally contains results from (unsteady) Reynolds-averaged Navier-Stokes ((U)RANS) simulations of the two wake flows investigated experimentally. The URANS simulation of the injector A case is able to accurately predict the entire flow field and periodic fluctuations at the wake centerline. However, in the case of injector B, the RANS simulation underestimates the far wake centerline velocity by about 4%.Item Open Access Technology selection for holistic analysis of hybrid-electric commuter aircraft(2022) Zumegen, Clemens; Strathoff, Philipp; Stumpf, Eike; Wensveen, Jasper van; Rischmüller, Carsten; Hornung, Mirko; Geiß, Ingmar; Strohmayer, AndreasElectric powertrains have different characteristics than conventional powertrains with combustion engines and require unconventional aircraft designs to evolve their full potential. Therefore, this paper describes a method to identify potential aircraft designs with electrified powertrains. Promising technology options in the fields of powertrain architecture, aerodynamic interactions, onboard systems and operating strategies were collected by the project partners of the LuFo project GNOSIS. The effect of the technology options on a commuter aircraft was evaluated in terms of global emissions ( CO2), local emissions ( NOXand noise) and operating costs. The evaluation considers an entry into service in 2025 and 2050 and is based on the reference aircraft Beechcraft 1900D. Literature review and simplified calculations enabled the evaluation of the aerodynamic interactions, systems and operating strategies. A preliminary aircraft design tool assessed the different powertrain architectures by introducing the two parameters ’power hybridization’ and ’power split’. Afterwards, compatible technology options were compiled into technology baskets and ranked using the shortest euclidean distance to the ideal solution and the farthest euclidean distance to the worst solution (Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) method). An analysis of the CS 23 regulations leads to a high-wing design and excluded the partial turbo-electric powertrain architecture with the gas turbine in the aircraft tail. For 2025, a partial turbo-electric powertrain with two additional electric driven wingtip propellers was selected. A serial hybrid powertrain, which uses a gas turbine or fuel cell in combination with a battery, powers distributed electric propulsors at the wing leading edge in 2050. In both scenarios, the aircraft design includes an electric environmental control system, an electric driven landing gear and electro-hydraulic actuators for the primary flight control and landing gear.