13 Zentrale Universitätseinrichtungen
Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/14
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Item Open Access Visual analysis of droplet dynamics in large-scale multiphase spray simulations(2021) Heinemann, Moritz; Frey, Steffen; Tkachev, Gleb; Straub, Alexander; Sadlo, Filip; Ertl, ThomasWe present a data-driven visual analysis approach for the in-depth exploration of large numbers of droplets. Understanding droplet dynamics in sprays is of interest across many scientific fields for both simulation scientists and engineers. In this paper, we analyze large-scale direct numerical simulation datasets of the two-phase flow of non-Newtonian jets. Our interactive visual analysis approach comprises various dedicated exploration modalities that are supplemented by directly linking to ParaView. This hybrid setup supports a detailed investigation of droplets, both in the spatial domain and in terms of physical quantities. Considering a large variety of extracted physical quantities for each droplet enables investigating different aspects of interest in our data. To get an overview of different types of characteristic behaviors, we cluster massive numbers of droplets to analyze different types of occurring behaviors via domain-specific pre-aggregation, as well as different methods and parameters. Extraordinary temporal patterns are of high interest, especially to investigate edge cases and detect potential simulation issues. For this, we use a neural network-based approach to predict the development of these physical quantities and identify irregularly advected droplets.Item Open Access A novel runtime algorithm for the real-time analysis and detection of unexpected changes in a real-size SHM network with quasi-distributed FBG sensors(2021) Sakiyama, Felipe Isamu H.; Lehmann, Frank; Garrecht, HaraldThe ability to track the structural condition of existing structures is one of the main concerns of bridge owners and operators. In the context of bridge maintenance programs, visual inspection predominates nowadays as the primary source of information. Yet, visual inspections alone are insufficient to satisfy the current needs for safety assessment. From this perspective, extensive research on structural health monitoring has been developed in recent decades. However, the transfer rate from laboratory experiments to real-case applications is still unsatisfactory. This paper addresses the main limitations that slow the deployment and the acceptance of real-size structural health monitoring systems (SHM) and presents a novel real-time analysis algorithm based on random variable correlation for condition monitoring. The proposed algorithm was designed to respond automatically to detect unexpected events, such as local structural failure, within a multitude of random dynamic loads. The results are part of a project on SHM, where a high sensor-count monitoring system based on long-gauge fiber Bragg grating sensors (LGFBG) was installed on a prestressed concrete bridge in Neckarsulm, Germany. The authors also present the data management system developed to handle a large amount of data, and demonstrate the results from one of the implemented post-processing methods, the principal component analysis (PCA). The results showed that the deployed SHM system successfully translates the massive raw data into meaningful information. The proposed real-time analysis algorithm delivers a reliable notification system that allows bridge managers to track unexpected events as a basis for decision-making.Item Open Access Microstructure-based lifetime assessment of austenitic steel AISI 347 in view of fatigue, environmental conditions and NDT(2021) Acosta, Ruth; Heckmann, Klaus; Sievers, Jürgen; Schopf, Tim; Bill, Tobias; Starke, Peter; Donnerbauer, Kai; Lücker, Lukas; Walther, Frank; Boller, ChristianThe assessment of metallic materials used in power plants’ piping represents a big challenge due to the thermal transients and the environmental conditions to which they are exposed. At present, a lack of information related to degradation mechanisms in structures and materials is covered by safety factors in its design, and in some cases, the replacement of components is prescribed after a determined period of time without knowledge of the true degree of degradation. In the collaborative project “Microstructure-based assessment of maximum service life of nuclear materials and components exposed to corrosion and fatigue (MibaLeb)”, a methodology for the assessment of materials’ degradation is being developed, which combines the use of NDT techniques for materials characterization, an optimized fatigue lifetime analysis using short time evaluation procedures (STEPs) and numerical simulations. In this investigation, the AISI 347 (X6CrNiNb18-10) is being analyzed at different conditions in order to validate the methodology. Besides microstructural analysis, tensile and fatigue tests, all to characterize the material, a pressurized hot water pipe exposed to a series of flow conditions will be evaluated in terms of full-scale testing as well as prognostic evaluation, where the latter will be based on the materials’ data generated, which should prognose changes in the material’s condition, specifically in a pre-cracked stage. This paper provides an overview of the program, while the more material’s related aspects are presented in the subsequent paper.Item Open Access Analysis of hydrogen-induced changes in the cyclic deformation behavior of AISI 300-series austenitic stainless steels using cyclic indentation testing(2021) Brück, Sven; Blinn, Bastian; Diehl, Katharina; Wissing, Yannick; Müller, Julian; Schwarz, Martina; Christ, Hans-Jürgen; Beck, Tilmann; Staedler, Thorsten; Jiang, Xin; Butz, Benjamin; Weihe, StefanThe locally occurring mechanisms of hydrogen embrittlement significantly influence the fatigue behavior of a material, which was shown in previous research on two different AISI 300-series austenitic stainless steels with different austenite stabilities. In this preliminary work, an enhanced fatigue crack growth as well as changes in crack initiation sites and morphology caused by hydrogen were observed. To further analyze the results obtained in this previous research, in the present work the local cyclic deformation behavior of the material volume was analyzed by using cyclic indentation testing. Moreover, these results were correlated to the local dislocation structures obtained with transmission electron microscopy (TEM) in the vicinity of fatigue cracks. The cyclic indentation tests show a decreased cyclic hardening potential as well as an increased dislocation mobility for the conditions precharged with hydrogen, which correlates to the TEM analysis, revealing courser dislocation cells in the vicinity of the fatigue crack tip. Consequently, the presented results indicate that the hydrogen enhanced localized plasticity (HELP) mechanism leads to accelerated crack growth and change in crack morphology for the materials investigated. In summary, the cyclic indentation tests show a high potential for an analysis of the effects of hydrogen on the local cyclic deformation behavior.Item Open Access Thermodynamic modelling and microstructural study of Z-phase formation in a Ta-alloyed martensitic steel(2021) Riedlsperger, Florian; Gsellmann, Bernadette; Povoden-Karadeniz, Erwin; Tassa, Oriana; Matera, Susanna; Dománková, Mária; Kauffmann, Florian; Kozeschnik, Ernst; Sonderegger, BernhardA thermokinetic computational framework for precipitate transformation simulations in Ta-containing martensitic Z-steels was developed, including Calphad thermodynamics, diffusion mobility data from the literature, and a kinetic parameter setup that considered precipitation sites, interfacial energies and dislocation density evolution. The thermodynamics of Ta-containing subsystems were assessed by atomic solubility data and enthalpies from the literature as well as from the experimental dissolution temperature of Ta-based Z-phase CrTaN obtained from differential scanning calorimetry. Accompanied by a comprehensive transmission electron microscopy analysis of the microstructure, thermokinetic precipitation simulations with a wide-ranging and well-documented set of input parameters were carried out in MatCalc for one sample alloy. A special focus was placed on modelling the transformation of MX into the Z-phase, which was driven by Cr diffusion. The simulation results showed excellent agreement with experimental data in regard to size, number density and chemical composition of the precipitates, showing the usability of the developed thermokinetic simulation framework.Item Open Access Lustre I/O performance investigations on Hazel Hen : experiments and heuristics(2021) Seiz, Marco; Offenhäuser, Philipp; Andersson, Stefan; Hötzer, Johannes; Hierl, Henrik; Nestler, Britta; Resch, MichaelWith ever-increasing computational power, larger computational domains are employed and thus the data output grows as well. Writing this data to disk can become a significant part of runtime if done serially. Even if the output is done in parallel, e.g., via MPI I/O, there are many user-space parameters for tuning the performance. This paper focuses on the available parameters for the Lustre file system and the Cray MPICH implementation of MPI I/O. Experiments on the Cray XC40 Hazel Hen using a Cray Sonexion 2000 Lustre file system were conducted. In the experiments, the core count, the block size and the striping configuration were varied. Based on these parameters, heuristics for striping configuration in terms of core count and block size were determined, yielding up to a 32-fold improvement in write rate compared to the default. This corresponds to 85 GB/s of the peak bandwidth of 202.5 GB/s. The heuristics are shown to be applicable to a small test program as well as a complex application.Item Open Access A short-time approach for fatigue life evaluation of AISI 347 steel for nuclear power energy applications(2021) Bill, Tobias; Acosta, Ruth; Boller, Christian; Donnerbauer, Kai; Lücker, Lukas; Walther, Frank; Heckmann, Klaus; Sievers, Jürgen; Schopf, Tim; Weihe, Stefan; Starke, PeterAISI 347 austenitic steel is, as an example, used in nuclear energy piping systems. Piping filled with superheated steam or cooled water is particularly exposed to high stresses, whereupon local material properties in the pipes can change significantly, especially in the case of additional corrosive influences, leading to aging of the material. In the absence of appropriate information, such local material property variations are currently covered rather blanketly by safety factors set during the design of those components. An increase in qualified information could improve the assessment of the condition of such aged components. As part of the collaborative project “Microstructure-based assessment of the maximum service life of core materials and components subjected to corrosion and fatigue (MiBaLeB)”, the short-time procedure, StrainLife, was developed and validated by several fatigue tests. With this procedure, a complete S-N curve of a material can be determined on the basis of three fatigue tests only, which reduces the effort compared to a conventional approach significantly and is thus ideal for assessing the condition of aged material, where the material is often rare, and a cost-effective answer is often very needed. The procedure described is not just limited to traditional parameters, such as stress and strain, considered in destructive testing but rather extends into parameters derived from non-destructive testing, which may allow further insight into what may be happening within a material’s microstructure. To evaluate the non-destructive quantities measured within the StrainLife procedure and to correlate them with the aging process in a material, several fatigue tests were performed on unnotched and notched specimens under cyclic loading at room and elevated temperatures, as well as under various media conditions, such as distilled water and reactor pressure vessel boiling water (BWR) conditions.Item Open Access Container orchestration on HPC systems through Kubernetes(2021) Zhou, Naweiluo; Georgiou, Yiannis; Pospieszny, Marcin; Zhong, Li; Zhou, Huan; Niethammer, Christoph; Pejak, Branislav; Marko, Oskar; Hoppe, DennisContainerisation demonstrates its efficiency in application deployment in Cloud Computing. Containers can encapsulate complex programs with their dependencies in isolated environments making applications more portable, hence are being adopted in High Performance Computing (HPC) clusters. Singularity, initially designed for HPC systems, has become their de facto standard container runtime. Nevertheless, conventional HPC workload managers lack micro-service support and deeply-integrated container management, as opposed to container orchestrators. We introduce a Torque-Operator which serves as a bridge between HPC workload manager (TORQUE) and container orchestrator (Kubernetes). We propose a hybrid architecture that integrates HPC and Cloud clusters seamlessly with little interference to HPC systems where container orchestration is performed on two levels.