13 Zentrale Universitätseinrichtungen
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Item Open Access Investigations of metallurgical differences in AISI 347 and their influence on deformation and transformation behaviour and resulting fatigue life(2024) Veile, Georg; Regitz, Elen; Smaga, Marek; Weihe, Stefan; Beck, TillmannDue to variations in chemical composition and production processes, homonymous austenitic stainless steels can differ significantly regarding their initial microstructure, metastability, and thus, their fatigue behavior. Microstructural investigations and fatigue tests have been performed in order to evaluate this aspect. Three different batches and production forms of nominally one type of steel AISI 347 were investigated under monotonic tensile tests and cyclic loading under total strain and stress control in low and high cycle fatigue regimes, respectively. The deformation induced α’-martensite formation was investigated globally by means of in situ magnetic measurements and locally using optical light microscopy of color etching of micrographs. The investigation showed that the chemical composition and the different production processes influence the material behavior. In fatigue tests, a higher metastability and thus a higher level of deformation induced α’-martensite pronounced cyclic hardening, resulting in significantly greater endurable stresses in total strain-controlled tests and an increase in fatigue life in stress-controlled tests. For applications of non-destructive-testing, detailed knowledge of a component’s metastability is required. In less metastable batches and for lower stress levels, α’-martensite primarily formed at the plasticization zone of a crack. Furthermore, the formation and nucleation points of α’-martensite were highly dependent on grain size and the presence of δ-ferrite. This study provides valuable insights into the different material behavior of three different batches with the same designation, i.e., AISI 347, due to different manufacturing processes and differences in the chemical composition, metastability, and microstructure.Item Open Access Microstructure-based lifetime assessment of austenitic steel AISI 347 in view of fatigue, environmental conditions and NDT(2021) Acosta, Ruth; Heckmann, Klaus; Sievers, Jürgen; Schopf, Tim; Bill, Tobias; Starke, Peter; Donnerbauer, Kai; Lücker, Lukas; Walther, Frank; Boller, ChristianThe assessment of metallic materials used in power plants’ piping represents a big challenge due to the thermal transients and the environmental conditions to which they are exposed. At present, a lack of information related to degradation mechanisms in structures and materials is covered by safety factors in its design, and in some cases, the replacement of components is prescribed after a determined period of time without knowledge of the true degree of degradation. In the collaborative project “Microstructure-based assessment of maximum service life of nuclear materials and components exposed to corrosion and fatigue (MibaLeb)”, a methodology for the assessment of materials’ degradation is being developed, which combines the use of NDT techniques for materials characterization, an optimized fatigue lifetime analysis using short time evaluation procedures (STEPs) and numerical simulations. In this investigation, the AISI 347 (X6CrNiNb18-10) is being analyzed at different conditions in order to validate the methodology. Besides microstructural analysis, tensile and fatigue tests, all to characterize the material, a pressurized hot water pipe exposed to a series of flow conditions will be evaluated in terms of full-scale testing as well as prognostic evaluation, where the latter will be based on the materials’ data generated, which should prognose changes in the material’s condition, specifically in a pre-cracked stage. This paper provides an overview of the program, while the more material’s related aspects are presented in the subsequent paper.Item Open Access Chemo-mineralogical changes in six european monumental stones caused by cyclic isothermal treatment at 600 °C(2025) Urbanek, Matea; Wriessnig, Karin; Artner, Werner; Pintér, Farkas; Ottner, FranzThis experimental study analyses the extent of chemo-mineralogical changes that occur when a building stone encounters a cycling isothermal treatment at 600 °C. Four carbonate and two silicate European building stones were analysed in their fresh quarried and thermally treated conditions by means of colour measurements, in situ X-ray diffraction (XRD), and optical microscopy. Furthermore, powdered samples were characterised by Fourier-transform infrared spectroscopy, simultaneous thermal analysis, and cycling thermogravimetry (TG). The in situ XRD spectra revealed a surface-limited phase transformation of solid calcite and dolomite under isothermal conditions during the first 10 min at 600 °C and 500 °C, respectively. The onset of thermal decomposition and extent of phase transformation were governed by the microstructure of the solid samples. Inter- and intragranular microcracks are induced to varying degrees, and their incidence depended on the stone’s microstructure. Discolouration indicated a transformation of minor elements across the entire analysed sample volumes. Kaolinite was preserved even after three hours of thermal treatment at its dehydroxylation temperature due to its sheltering in confined pore spaces. Mass loss was more pronounced when cyclic treatment was employed compared to a non-periodic treatment, as determined by a TG analysis performed at same time intervals. Examining the chemo-mineralogical and microstructural changes caused by heat treatment allows us to study how and if regaining mechanical strength and restoring physical properties are possible for purposes of heritage restoration after fire damage.Item Open Access Nano-zirconia as a protective and consolidant material for marble in architectural surfaces(2025) Urbanek, Matea; Gil-Díaz, Teba; Lützenkirchen, Johannes; Castelvetro, ValterNatural weathering of carbonate building surfaces exposed to outdoor conditions can be effectively tackled by appropriate products. The aim of this experimental study was to evaluate the effectiveness of nano-zirconia (n-ZrO2) as a consolidant for calcite surfaces. Sorption kinetics were investigated in batch experiments by applying aqueous dispersions of n-ZrO2 onto model, crushed Apuan marble samples of different bead sizes. Adsorption and desorption by the action of simulated rainwater as an environmentally relevant leaching solution were investigated. Adsorption studies revealed a good chemical affinity between n-ZrO2 and calcite, while desorption resulted in <6% release of n-ZrO2 and 100-fold lower solubility for 1 mm-sized beads compared to controls. These results suggest that n-ZrO2 may adsorb efficiently to calcite and protect the surface from dissolution. The results of further tests performed on artificially aged and consolidated samples of Apuan marble indicate that the application of n-ZrO2 only moderately affects water vapor permeability, water absorption coefficient, and drying behaviour. Therefore, no harmful effects are expected from the treatment. Micromechanical tests showed slightly increased mechanical strength after treatment. The obtained results highlight the effectiveness of n-ZrO2 as a surface consolidant and protective agent for calcite.