Universität Stuttgart
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Item Open Access Alumina and zirconia-reinforced polyamide PA-12 composites for biomedical additive manufacturing(2021) Nakonieczny, Damian S.; Kern, Frank; Dufner, Lukas; Antonowicz, Magdalena; Matus, KrzysztofThis work aimed to prepare a composite with a polyamide (PA) matrix and surface-modified ZrO2 or Al2O3 to be used as ceramic fillers (CFs). Those composites contained 30 wt.% ceramic powder to 70 wt.% polymer. Possible applications for this type of composite include bioengineering applications especially in the fields of dental prosthetics and orthopaedics. The ceramic fillers were subjected to chemical surface modification with Piranha Solution and suspension in 10 M sodium hydroxide and Si3N4 to achieve the highest possible surface development and to introduce additional functional groups. This was to improve the bonding between the CFs and the polymer matrix. Both CFs were examined for particle size distribution (PSD), functional groups (FTIR), chemical composition (XPS), phase composition (XRD), and morphology and chemical composition (SEM/EDS). Filaments were created from the powders prepared in this way and were then used for 3D FDM printing. Samples were subjected to mechanical tests (tensility, hardness) and soaking tests in a high-pressure autoclave in artificial saliva for 14, 21, and 29 days.Item Open Access Batch studies of phosphonate and phosphate adsorption on granular ferric hydroxide (GFH) with membrane concentrate and its synthetic replicas(2020) Reinhardt, Tobias; Veizaga Campero, Adriana Noelia; Minke, Ralf; Schönberger, Harald; Rott, EduardPhosphonates are widely used as antiscalants for softening processes in drinking water treatment. To prevent eutrophication and accumulation in the sediment, it is desirable to remove them from the membrane concentrate before they are discharged into receiving water bodies. This study describes batch experiments with synthetic solutions and real membrane concentrate, both in the presence of and absence of granular ferric hydroxide (GFH), to better understand the influence of ions on phosphonate and phosphate adsorption. To this end, experiments were conducted with six different phosphonates, using different molar Ca:phosphonate ratios. The calcium already contained in the GFH plays an essential role in the elimination process, as it can be re-dissolved, and, therefore, increase the molar Ca:phosphonate ratio. (Hydrogen-)carbonate ions had a competitive effect on the adsorption of phosphonates and phosphate, whereas the influence of sulfate and nitrate ions was negligible. Up to pH 8, the presence of CaII had a positive effect on adsorption, probably due to the formation of ternary complexes. At pH > 8, increased removal was observed, with either direct precipitation of Ca:phosphonate complexes or the presence of inorganic precipitates of calcium, magnesium, and phosphate serving as adsorbents for the phosphorus compounds. In addition, the presence of (hydrogen-)carbonate ions resulted in precipitation of CaCO3 and/or dolomite, which also acted as adsorbents for the phosphorus compounds.Item Open Access A nonsmooth generalized‐alpha method for mechanical systems with frictional contact(2021) Capobianco, Giuseppe; Harsch, Jonas; Eugster, Simon R.; Leine, Remco I.In this article, the existing nonsmooth generalized‐α method for the simulation of mechanical systems with frictionless contacts, modeled as unilateral constraints, is extended to systems with frictional contacts. On that account, we complement the unilateral constraints with set‐valued Coulomb‐type friction laws. Moreover, we devise a set of benchmark systems, which can be used to validate numerical schemes for mechanical systems with frictional contacts. Finally, this set of benchmarks is used to numerically assert the properties striven for during the derivation of the presented scheme. Specifically, we show that the presented scheme can reproduce the dynamics of the frictional contact adequately and no numerical penetration of the contacting bodies arises - a big issue for most popular time‐stepping schemes such as the one of Moreau. Moreover, we demonstrate that the presented scheme performs well for multibody systems containing flexible parts and that it allows general parametrizations such as the use of unit quaternions for the rotation of rigid bodies.Item Open Access Statistical power analysis in reliability demonstration testing : the probability of test success(2022) Grundler, Alexander; Dazer, Martin; Herzig, ThomasStatistical power analyses are used in the design of experiments to determine the required number of specimens, and thus the expenditure, of a test. Commonly, when analyzing and planning life tests of technical products, only the confidence level is taken into account for assessing uncertainty. However, due to the sampling error, the confidence interval estimation varies from test to test; therefore, the number of specimens needed to yield a successful reliability demonstration cannot be derived by this. In this paper, a procedure is presented that facilitates the integration of statistical power analysis into reliability demonstration test planning. The Probability of Test Success is introduced as a metric in order to place the statistical power in the context of life test planning of technical products. It contains the information concerning the probability that a life test is capable of demonstrating a required lifetime, reliability, and confidence. In turn, it enables the assessment and comparison of various life test types, such as success run, non-censored, and censored life tests. The main results are four calculation methods for the Probability of Test Success for various test scenarios: a general method which is capable of dealing with all possible scenarios, a calculation method mimicking the actual test procedure, and two analytic approaches for failure-free and failure-based tests which make use of the central limit theorem and asymptotic properties of several statistics, and therefore simplify the effort involved in planning life tests. The calculation methods are compared and their respective advantages and disadvantages worked out; furthermore, the scenarios in which each method is to be preferred are illustrated. The applicability of the developed procedure for planning reliability demonstration tests using the Probability of Test Success is additionally illustrated by a case study.Item Open Access Multi-criteria comparison of energy and environmental assessment approaches for the example of cooling towers(2022) Wenzel, Paula M.; Radgen, PeterCooling towers remove economically or technically unusable heat using considerable amounts of electricity and, in many cases, water. Several approaches, which vary in methodology, scope, and level of detail, are used for environmental evaluations of these cooling systems. Although the chosen approach has a significant impact on decisions made at the plant level, no methodology has yet been standardized for selecting the approach that best serves the objectives of the evaluation. Thus, this paper provides comparison criteria for the systematic selection of suitable evaluation methods for cooling towers and classifies how the methods score in this respect. These criteria, such as ‘life cycle thinking’, ‘inventoried physical quantities’, ‘temporal resolution’, ‘formalization’, and ‘data availability’, are grouped by overall evaluation objectives such as ‘thoroughness’, ‘scientific soundness’, and ‘usability’. Subsequently, these criteria were used to compare material flow analysis, energy analysis, environmental network analysis, life cycle inventory, life cycle assessment, environmental footprint methods, emergy analysis, exergy analysis, and the physical optimum method. In conclusion, material flow analysis is best suited for the analysis of cooling towers when impact assessment is not required; otherwise, life cycle assessment meets most of the defined criteria. Moreover, only exergy-based methods allow for the inclusion of volatile ambient conditions.Item Open Access Comprehensive study of failure mechanisms of field-aged automotive lead batteries(2023) Conradt, Rafael; Schröer, Philipp; Dazer, Martin; Wirth, Jonathan; Jöris, Florian; Schulte, Dominik; Birke, Kai PeterModern vehicles have increasing safety requirements and a need for reliable low-voltage power supply in their on-board power supply systems. Understanding the causes and probabilities of failures in a 12 V power supply is crucial. Field analyses of aged and failed 12 V lead batteries can provide valuable insights regarding this topic. In a previous study, non-invasive electrical testing was used to objectively determine the reasons for failure and the lifetime of individual batteries. By identifying all of the potential failure mechanisms, the Latin hypercube sampling method was found to effectively reduce the required sample size. To ensure sufficient confidence in validating diagnostic algorithms and calculating time-dependent failure rates, all identified aging phenomena must be considered. This study presents a probability distribution of the failure mechanisms that occur in the field, as well as provides insights into potential opportunities, but it also challenges diagnostic approaches for current and future vehicles.Item Open Access Designing actuation concepts for adaptive slabs with integrated fluidic actuators using influence matrices(2022) Nitzlader, Markus; Steffen, Simon; Bosch, Matthias J.; Binz, Hansgeorg; Kreimeyer, Matthias; Blandini, LucioPrevious work has shown that floor slabs make up most of the material mass of building structures and are typically made of reinforced concrete. Considering the associated resource consumption and greenhouse gas emissions, new approaches are needed in order to reduce the built environment’s impact on the ongoing climate crisis. Various studies have demonstrated that adaptive building structures offer a potential solution for reducing material resource consumption and associated emissions. Adaptive structures have the ability to improve load-bearing performance by specifically reacting to external loads. This work applies the concept of adaptive structures to reinforced concrete slabs through the integration of fluidic actuators into the cross-section. The optimal integration of actuators in reinforced concrete slabs is a challenging interdisciplinary design problem that involves many parameters. In this work, actuation influence matrices are extended to slabs and used as an analysis and evaluation tool for deriving actuation concepts for adaptive slabs with integrated fluidic actuators. To define requirements for the actuator concept, a new procedure for the selection of actuation modes, actuator placement and the computation of actuation forces is developed. This method can also be employed to compute the required number of active elements for a given load case. The new method is highlighted in a case study of a 2 m × 2 m floor.Item Open Access Comparison study of phase-field and level-set method for three-phase systems including two minerals(2022) Kelm, Mathis; Gärttner, Stephan; Bringedal, Carina; Flemisch, Bernd; Knabner, Peter; Ray, NadjaWe investigate reactive flow and transport in evolving porous media. Solute species that are transported within the fluid phase are taking part in mineral precipitation and dissolution reactions for two competing mineral phases. The evolution of the three phases is not known a-priori but depends on the concentration of the dissolved solute species. To model the coupled behavior, phase-field and level-set models are formulated. These formulations are compared in three increasingly challenging setups including significant mineral overgrowth. Simulation outcomes are examined with respect to mineral volumes and surface areas as well as derived effective quantities such as diffusion and permeability tensors. In doing so, we extend the results of current benchmarks for mineral dissolution/precipitation at the pore-scale to the multiphasic solid case. Both approaches are found to be able to simulate the evolution of the three-phase system, but the phase-field model is influenced by curvature-driven motion.Item Open Access Smart ground support equipment : the design and demonstration of robotic ground support equipment for small spacecraft integration and verification(2024) Kottmeier, Sebastian; Wittje, Philipp; Klinkner, Sabine; Essmann, Olaf; Suhr, Birgit; Kirchler, Jan-Luca; Ho, Tra-MiIn order to reduce the costs of integration and verification processes and to optimize the assembly, integration and verification (AIV) flow in the prototype development of small- and medium-sized spacecrafts, an industrial six-axis robot was used as a universal mechanical ground support equipment instead of a tailored prototype specific ground support equipment (GSE). In particular, a robotic platform offers the possibility of embedding verification steps such as mass property determination into the integration process while offering a wider range of ergonomic adaption due to the enhanced number of degrees of freedom compared to a classical static Mechanical GSE (MGSE). This reduces development costs for projects and enhances the flexibility and ergonomics of primarily mechanical AIV operations. In this paper, the robotic MGSE system is described, the operational prospects for in-line verification are elaborated and an example is given showing the possibilities and challenges of its operational use as well as its in-line mass determination capabilities. For this purpose, a method has been developed that allows for the precise measurement of the spacecraft mass using the robot’s existing technology without the need for additional hardware. Subsequent work will extend this to determine the center of gravity and the moments of inertia of the payload on the robotic MGSE.Item Open Access Analytic free-energy expression for the 2D-Ising model and perspectives for battery modeling(2023) Markthaler, Daniel; Birke, Kai PeterAlthough originally developed to describe the magnetic behavior of matter, the Ising model represents one of the most widely used physical models, with applications in almost all scientific areas. Even after 100 years, the model still poses challenges and is the subject of active research. In this work, we address the question of whether it is possible to describe the free energy A of a finite-size 2D-Ising model of arbitrary size, based on a couple of analytically solvable 1D-Ising chains. The presented novel approach is based on rigorous statistical-thermodynamic principles and involves modeling the free energy contribution of an added inter-chain bond DAbond(b, N) as function of inverse temperature b and lattice size N. The identified simple analytic expression for DAbond is fitted to exact results of a series of finite-size quadratic N N-systems and enables straightforward and instantaneous calculation of thermodynamic quantities of interest, such as free energy and heat capacity for systems of an arbitrary size. This approach is not only interesting from a fundamental perspective with respect to the possible transfer to a 3D-Ising model, but also from an application-driven viewpoint in the context of (Li-ion) batteries where it could be applied to describe intercalation mechanisms.