05 Fakultät Informatik, Elektrotechnik und Informationstechnik

Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/6

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Institute: search.filters.UBSInstitut.Fakultätsübergreifend / Sonstige EinrichtungSubject: search.filters.subject.670

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    Synchronisierung von digitalen Modellen mit realen Fertigungszellen auf Basis einer Ankerpunktmethode am Beispiel der Automobilindustrie
    (2017) Ashtari Talkhestani, Behrang; Schlögl, Wolfgang; Weyrich, Michael
    Die zunehmende Produktvielfalt und die Verkürzung der Produktlebenszyklen erfordern eine schnelle und kostengünstige Rekonfiguration bestehender Produktionssysteme [1]. Um diesen Herausforderungen zu begegnen, ist ein aktuelles digitales Modell der bestehenden Fertigungszelle, im Folgenden Digitaler Zwilling genannt, eine geeignete Lösung. Der Digitale Zwilling führt zu einer Kostenreduktion durch Verkürzung der Umrüstzeiten durch virtuelle Planung und Simulation basierend auf dem aktuellen Zustand der realen Produktionsanlage als auch durch eine frühzeitige Erkennung von Konstruktions- oder Prozessablauffehlern in der Produktionsanlage. Voraussetzung für die Verwendbarkeit des Digitalen Zwillings vom Produktionssystem ist allerdings, dass ein aktuelles (virtuelles) Anlagenmodell von den mechatronischen Bestandteilen der realen Anlage während der verschiedenen Phasen ihres Lebenszyklus existiert. In diesem Beitrag wird die domänenübergreifende, mechatronische Datenstruktur der virtuellen Fertigungszellen in der Automobilindustrie diskutiert. Es wird eine systematische Ankerpunktmethode vorgestellt, mithilfe derer die Abweichungen zwischen den virtuellen Modellen und der Realität detektiert und ermittelt werden können. Basierend darauf wird eine sogenannte regelbasierte Konsistenzprüfung zur durchgängigen, domänenübergreifenden Synchronisierung der aktuellen mechatronischen Ressourcenkomponenten der Produktionssysteme mit deren virtuellem Anlagemodell vorgestellt.
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    Deep learning based soft sensors for industrial machinery
    (2020) Maschler, Benjamin; Ganssloser, Sören; Hablizel, Andreas; Weyrich, Michael
    A multitude of high quality, high-resolution data is a cornerstone of the digital services associated with Industry 4.0. However, a great fraction of industrial machinery in use today features only a bare minimum of sensors and retrofitting new ones is expensive if possible at all. Instead, already existing sensors’ data streams could be utilized to virtually ‘measure’ new parameters. In this paper, a deep learning based virtual sensor for estimating a combustion parameter on a large gas engine using only the rotational speed as input is developed and evaluated. The evaluation focusses on the influence of data preprocessing compared to network type and structure regarding the estimation quality.
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    Steered fiber orientation : correlating orientation and residual tensile strength parameters of SFRC
    (2022) Medeghini, Filippo; Guhathakurta, Jajnabalkya; Tiberti, Giuseppe; Simon, Sven; Plizzari, Giovanni A.; Mark, Peter
    Adding steel fibers to concrete improves the post-cracking tensile strength of the composite material due to fibers bridging the cracks. The residual performance of the material is influenced by fiber type, content and orientation with respect to the crack plane. The latter is a main issue in fiber-reinforced concrete elements, since it significantly influences the structural behavior. The aim of this research is to develop a tailor-made composite material and casting method to orient fibers in order to optimize the performance of the material for structural applications. To this aim, a mechanized concreting device that induces such preferred fiber orientation is designed and fabricated. It uses vibration and a series of narrow channels to guide and orient fibers. A composite with oriented fibers is produced using a hybrid system of macro and micro fibers and high-performance concrete. From the same concrete batch, specimens are cast both with and without the fiber orientation device, obtaining different levels of fiber orientation. Three-point bending tests are performed to measure and compare the residual tensile strength capacities with standard specimens cast according to EN 14651. Elements with favorable fiber orientation show a significant increase in residual tensile strength with respect to the standard beams. Finally, computed tomography and an electromagnetic induction method are employed to better assess the orientation and distribution of fibers in the beams. Their results are in good agreement and enable to link the residual tensile strength parameters with fiber orientation.
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    User-friendly, requirement-based assistance for production workforce using an asset administration shell design
    (2020) Al Assadi, Anwar; Fries, Christian; Fechter, Manuel; Maschler, Benjamin; Ewert, Daniel; Schnauffer, Hans-Georg; Zürn, Michael; Reichenbach, Matthias
    Future production methods like cyber physical production systems (CPPS), flexibly linked assembly structures and the matrix production are characterized by highly flexible and reconfigurable cyber physical work cells. This leads to frequent job changes and shifting work environments. The resulting complexity within production increases the risk of process failures and therefore requires longer job qualification times for workers, challenging the overall efficiency of production. During operation, cyber physical work cells generate data, which are specific to the individual process and worker. Based on the asset administration shell for Industry 4.0, this paper develops an administration shell for the production workforce, which contains personal data (e.g. qualification level, language skills, machine access, preferred display and interaction settings). Using worker and process specific data as well as personal data, allows supporting, training and instating workers according to their individual capabilities. This matching of machine requirements and worker skills serves to optimize the allocation of workers to workstations regarding the ergonomic workplace setup and the machine efficiency. This paper concludes with a user-friendly, intuitive design approach for a personalized machine user interface. The presented use-cases are developed and tested at the ARENA2036 (Active Research Environment for the Next Generation of Automobiles) research campus.
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    Understanding the impact of surface roughness : changing from FTO to ITO to PEN/ITO for flexible perovskite solar cells
    (2023) Holzhey, Philippe; Prettl, Michael; Collavini, Silvia; Mortan, Claudiu; Saliba, Michael
    So far, single-junction flexible PSCs have been lacking in efficiency compared to rigid PSCs. Recently, > 23% have been reported. We therefore focus on understanding the differences between rigid and flexible substrates. One often neglected parameter is the different surface roughness which directly affects the perovskite film formation. Therefore, we adjust the layer thickness of SnO2 and the perovskite layers. Furthermore, we introduce a PMMA layer between the perovskite and the hole transporting material (HTM), spiro-MeOTAD, to mitigate shunting pathways. In addition, the multication perovskite Rb0.02Cs0.05FA0.77MA0.16Pb(I0.83Br0.17)3 is employed, resulting in stabilized performances of 16% for a flexible ITO substrate and 19% on a rigid ITO substrate.