06 Fakultät Luft- und Raumfahrttechnik und Geodäsie
Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/7
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Item Open Access Smart ground support equipment : the design and demonstration of robotic ground support equipment for small spacecraft integration and verification(2024) Kottmeier, Sebastian; Wittje, Philipp; Klinkner, Sabine; Essmann, Olaf; Suhr, Birgit; Kirchler, Jan-Luca; Ho, Tra-MiIn order to reduce the costs of integration and verification processes and to optimize the assembly, integration and verification (AIV) flow in the prototype development of small- and medium-sized spacecrafts, an industrial six-axis robot was used as a universal mechanical ground support equipment instead of a tailored prototype specific ground support equipment (GSE). In particular, a robotic platform offers the possibility of embedding verification steps such as mass property determination into the integration process while offering a wider range of ergonomic adaption due to the enhanced number of degrees of freedom compared to a classical static Mechanical GSE (MGSE). This reduces development costs for projects and enhances the flexibility and ergonomics of primarily mechanical AIV operations. In this paper, the robotic MGSE system is described, the operational prospects for in-line verification are elaborated and an example is given showing the possibilities and challenges of its operational use as well as its in-line mass determination capabilities. For this purpose, a method has been developed that allows for the precise measurement of the spacecraft mass using the robot’s existing technology without the need for additional hardware. Subsequent work will extend this to determine the center of gravity and the moments of inertia of the payload on the robotic MGSE.Item Open Access Application of neural networks and transfer learning to turbomachinery heat transfer(2022) Baumann, Markus; Koch, Christian; Staudacher, StephanModel-based predictive maintenance using high-frequency in-flight data requires digital twins that can model the dynamics of their physical twin with high precision. The models of the twins need to be fast and dynamically updatable. Machine learning offers the possibility to address these challenges in modeling the transient performance of aero engines. During transient operation, heat transferred between the engine’s structure and the annulus flow plays an important role. Diabatic performance modeling is demonstrated using non-dimensional transient heat transfer maps and transfer learning to extend turbomachinery transient modeling. The general form of such a map for a simple system similar to a pipe is reproduced by a Multilayer Perceptron neural network. It is trained using data from a finite element simulation. In a next step, the network is transferred using measurements to model the thermal transients of an aero engine. Only a limited number of parameters measured during selected transient maneuvers is needed to generate suitable non-dimensional transient heat transfer maps. With these additional steps, the extended performance model matches the engine thermal transients well.Item Open Access Rheology, dispersion, and cure kinetics of epoxy filled with amine‐ and non‐functionalized reduced graphene oxide for composite manufacturing(2021) Ackermann, Annika C.; Carosella, Stefan; Rettenmayr, Markus; Fox, Bronwyn L.; Middendorf, PeterThis study evaluates the effect of plasma surface functionalization of reduced graphene oxide particles on the processing characteristics and homogeneity of dispersion of a bisphenol A‐(epichlorhydrin) epoxy matrix and amine‐based hardener with varying weight fractions from 0.00 to 1.50 wt%. It was observed that amine‐functionalized reduced graphene oxide leads to a more drastic viscosity increase of up to 18‐fold of the uncured suspensions and that its presence influences the conversion rates of the curing reaction. Optical microscopy of thin sections and transmission electron microscopy analysis showed that a more homogeneous dispersion of the particles could be achieved especially at higher weight fractions by using an appropriate surface functionalization. This knowledge can be used to define suitable processing conditions for epoxies with amine‐based hardeners depending on the loading and functionalization of graphene‐related particles.Item Open Access Validation of the safety requirements of the landing gear using fault tree analysis(2022) Iven, Leander; Zaidi, YaseenWe analyze the functionality of the landing system of a regional aircraft in the extension and cruise flight modes and validate safety requirements through the fault tree analysis. The main landing gear system is captured in the electromechanical-fluidic domain and system behavior is abstracted in an elementary hydraulic circuit. The functional representation is then constructed into a fault tree which allows analysis of the failure propagation originating at different branch terminals, for instance, at the main landing gear actuator which extends the gear and holds it retracted during the cruise, door actuator, door uplocks, and hydraulic power supply. Each component is assigned a failure probability. Each failure mode is abstracted as a top-level event having a probability of failure and through Boolean combinations of component failures in the lower branches. Two reliability aspects considered are the availability to fully lower the landing gear and the integrity of inadvertent gear or door extension while cruising. Architectural changes through undercarriage system reconfiguration and component redundancy have been exploited to improve system failure rates. The analysis determines the overall system failure rate against the flight cycles. The process is agile to accommodate design changes with the evolution of architecture during the systems engineering lifecycle.Item Open Access Simulating asteroid impacts and meteor events by high-power lasers : from the laboratory to spaceborne missions(2023) Ferus, Martin; Knížek, Antonín; Cassone, Giuseppe; Rimmer, Paul B.; Changela, Hitesh; Chatzitheodoridis, Elias; Uwarova, Inna; Žabka, Ján; Kabáth, Petr; Saija, Franz; Saeidfirozeh, Homa; Lenža, Libor; Krůs, Miroslav; Petera, Lukáš; Nejdl, Lukáš; Kubelík, Petr; Křivková, Anna; Černý, David; Divoký, Martin; Pisařík, Michael; Kohout, Tomáš; Palamakumbure, Lakshika; Drtinová, Barbora; Hlouchová, Klára; Schmidt, Nikola; Martins, Zita; Yáñez, Jorge; Civiš, Svatopoluk; Pořízka, Pavel; Mocek, Tomáš; Petri, Jona; Klinkner, SabineMeteor plasmas and impact events are complex, dynamic natural phenomena. Simulating these processes in the laboratory is, however, a challenge. The technique of laser induced dielectric breakdown was first used for this purpose almost 50 years ago. Since then, laser-based experiments have helped to simulate high energy processes in the Tunguska and Chicxulub impact events, heavy bombardment on the early Earth, prebiotic chemical evolution, space weathering of celestial bodies and meteor plasma. This review summarizes the current level of knowledge and outlines possible paths of future development.Item Open Access Numerical study on the aerodynamic characteristics of the NACA 0018 airfoil at low Reynolds number for Darrieus wind turbines using the Transition SST model(2021) Rogowski, Krzysztof; Królak, Grzegorz; Bangga, GalihA symmetrical NACA 0018 airfoil is often used in such applications as small-to-medium scale vertical-axis wind turbines and aerial vehicles. A review of the literature indicates a large gap in experimental studies of this airfoil at low and moderate Reynolds numbers in the previous century. This gap has limited the potential development of classical turbulence models, which in this range of Reynolds numbers predict the lift coefficients with insufficiently accurate results in comparison to contemporary experimental studies. Therefore, this paper validates the aerodynamic performance of the NACA 0018 airfoil and the characteristics of the laminar separation bubble formed on its suction side using the standard uncalibrated four-equation Transition SST turbulence model and the unsteady Reynolds-averaged Navier-Stokes (URANS) equations. A numerical study was conducted for the chord Reynolds number of 160,000, angles of attack between 0 and 11 degrees, as well as for the free-stream turbulence intensity of 0.05%. The calculated lift and drag coefficients, aerodynamic derivatives, as well as the location and length of the laminar bubble quite well agree with the results of experimental measurements taken from the literature for validation. A sensitivity study of the numerical model was performed in this paper to examine the effects of the time-step size, geometrical parameters and mesh distribution around the airfoil on the simulation results. The airfoil data sets obtained in this work using the Transition SST and the k-ω SST turbulence models were used in the improved double multiple streamtube (IDMS) to calculate aerodynamic blade loads of a vertical-axis wind turbine. The characteristics of the normal component of the aerodynamic blade load obtained by the Transition SST approach are much better suited to the experimental data compared to the k-ω SST turbulence model.Item Open Access Uncertainty quantification for full-flight data based engine fault detection with neural networks(2022) Weiss, Matthias; Staudacher, Stephan; Mathes, Jürgen; Becchio, Duilio; Keller, ChristianCurrent state-of-the-art engine condition monitoring is based on a minimum of one steady-state data point per flight. Due to the scarcity of available data points, there are difficulties distinguishing between random scatter and an underlying fault introducing a detection latency of several flights. Today’s increased availability of data acquisition hardware in modern aircraft provides continuously sampled in-flight measurements, so-called full-flight data. These full-flight data give access to sufficient data points to detect faults within a single flight, significantly improving the availability and safety of aircraft. Artificial neural networks are considered well suited for the timely analysis of an extensive amount of incoming data. This article proposes uncertainty quantification for artificial neural networks, leading to more reliable and robust fault detection. An existing approach for approximating the aleatoric uncertainty was extended by an Out-of-Distribution Detection in order to take the epistemic uncertainty into account. The method was statistically evaluated, and a grid search was performed to evaluate optimal parameter combinations maximizing the true positive detection rates. All test cases were derived based on in-flight measurements of a commercially operated regional jet. Especially when requiring low false positive detection rates, the true positive detections could be improved 2.8 times while improving response times by approximately 6.9 compared to methods only accounting for the aleatoric uncertainty.Item Open Access Editorial for PFG issue 5/2023(2023) Gerke, Markus; Cramer, MichaelItem Open Access Assessment of high enthalpy flow conditions for re-entry aerothermodynamics in the plasma wind tunnel facilities at IRS(2021) Loehle, Stefan; Zander, Fabian; Eberhart, Martin; Hermann, Tobias; Meindl, Arne; Massuti-Ballester, Bartomeu; Leiser, David; Hufgard, Fabian; Pagan, Adam S.; Herdrich, Georg; Fasoulas, StefanosThis article presents the full operational experimental capabilities of the plasma wind tunnel facilities at the Institute of Space Systems at the University of Stuttgart. The simulation of the aerothermodynamic environment experienced by vehicles entering the atmosphere of Earth is attempted using three different facilities. Utilizing the three different facilities, the recent improvements enable a unique range of flow conditions in relation to other known facilities. Recent performance optimisations are highlighted in this article. Based on the experimental conditions demonstrated a corresponding flight scenario is derived using a ground-to-flight extrapolation approach based on local mass-specific enthalpy, total pressure and boundary layer edge velocity gradient. This shows that the three facilities cover the challenging parts of the aerothermodynamics along the entry trajectory from Low Earth Orbit. Furthermore, the more challenging conditions arising during interplanetary return at altitudes above 70 km are as well covered.Item Open Access The effects of airfoil thickness on dynamic stall characteristics of high‐solidity vertical axis wind turbines(2021) Bangga, Galih; Hutani, Surya; Heramarwan, HenidyaThe flow physics of high solidity vertical axis wind turbines (VAWTs) is influenced by the dynamic stall effects. The present study is aimed at investigating the effects of airfoil thickness on the unsteady characteristics of high solidity VAWTs. Seven different national advisory committee for aeronautics (NACA) airfoils (0008, 0012, 0018, 0021, 0025, 0030, 0040) are investigated. A high fidelity computational fluid dynamics (CFD) approach is used to examine the load and flow characteristics in detail. Before the study is undertaken, the CFD simulation is validated with experimental data as well as large eddy simulation results with sound agreement. The investigation demonstrates that increasing the airfoil thickness is actually beneficial not only for suppressing the dynamic stall effects but also to improve the performance of high solidity turbines. Interestingly this is accompanied by a slight reduction in thrust component. The strength and radius of the dynamic stall vortex decrease with increasing airfoil thickness. The airfoil thickness strongly influences the pressure distributions during dynamic stall process, which is driven by the suction peak near the leading edge. The knowledge gained might be used by blade engineers for designing future turbines and for improving the accuracy of engineering models.