07 Fakultät Konstruktions-, Produktions- und Fahrzeugtechnik
Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/8
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Item Open Access Local laser heat treatment of AlSi10Mg as-built parts produced by Laser Powder Bed Fusion(2024) Kramer, Steffen; Jarwitz, Michael; Schulze, Volker; Zanger, FrederikToday, complex structural components for lightweight applications are frequently manufactured by laser powder bed fusion (PBF-LB), often using aluminum alloys such as AlSi10Mg. However, the application of cyclic load cases can be challenging as PBF-LB produced AlSi10Mg parts typically have low ductility and corresponding brittle failure behavior in the as-built condition. Therefore, this paper presents investigations on the feasibility of a laser heat treatment of PBF-LB produced AlSi10Mg parts to locally increase the ductility and decrease the hardness in critical areas. Potential heat treatment process parameters were derived theoretically based on the temperature fields in the material calculated assuming three-dimensional heat conduction and a moving heat source. PBF-LB produced specimens were then laser heat treated at varying laser power and scan speed. Hardness measurements on metallographic cross sections showed hardness reductions of over 35 % without inducing hydrogen pore growth.Item Open Access Stream finishing of additively manufactured AlSi10Mg PBF-LB parts: influence on surface quality and fatigue behaviour(2024) Wexel, Helena; Kramer, Steffen; Schubert, Johannes; Schulze, Volker; Zanger, FrederikItem Open Access Towards learning human-seat interactions for optimally controlled multibody models to generate realistic occupant motion(2023) Fahse, Niklas; Harant, Monika; Roller, Michael; Kempter, Fabian; Obentheuer, Marius; Linn, Joachim; Fehr, JörgItem Open Access Inverse fuzzy arithmetic for the quality assessment of substructured models(2015) Iroz, Igor; Carvajal, Sergio; Hanss, Michael; Eberhard, PeterThe dynamical analysis of complex structures often suffers from large computational efforts, so that the application of substructuring methods has gained increasing importance in the last years. Substructuring enables dividing large finite element models and reducing the resulting multiple bodies, yielding a reduction of, in this case, complex eigenvalue calculation time. This method is used to predict the appearance of friction-induced vibrations such as squeal in brake systems. Since the method is very sensitive to changes in parameter values, uncertainties influencing the results are included and identified. As uncertain parameters, standard coupling elements are considered and modeled by so-called fuzzy numbers, which are particularly well suited to represent epis- temic uncertainties of modeled physical phenomena. The influence of these uncertainties is transferred to undamped and damped eigenfrequencies of a substructured model by means of direct fuzzy analyses. An inverse fuzzy arithmetical approach is applied to identify the uncertain parameters that optimally cover the undamped reference eigenfrequencies of a non-substructured, full model. If a validity criteria is defined, a positive decision in favor of the most adequate model can be performed.Item Open Access Comparison of driver models for powertrain test benches using a digital twin(2023) Schilling, Jannes; Wilmsen, Jan-Michael; Nitschke, Paul; Reuss, Hans-ChristianItem Open Access Comparison of in-process laser drying with furnace and vacuum drying to reduce moisture of AlSi10Mg powder processed in Laser Powder Bed Fusion(2024) Lubkowitz, Victor; Fayner, Leonie; Kramer, Steffen; Schulze, Volker; Zanger, FrederikIn most powder bed-based laser melting systems (PBF-LB), metal powders must be handled without inertization but in an air atmosphere for a short time, increasing the AlSi10Mg powder moisture and reducing the achievable component density. Consequently, different drying methods were investigated. Drying in a furnace with an inert atmosphere, using a vacuum to evaporate the water at low temperatures, and vaporizing moisture layerwise from the spreaded powder with a defocused, low-power laser beam as a further process step of the PBF-LB process. Therefore, four different moisturized powders, which were dried with different settings for the drying methods, are analyzed. All drying methods reduce the moisture content of the powder, with in-process drying being the most effective. Due to the oxide layer growth around the particles during furnace and vacuum drying, the achievable sample density after drying is worse. In-process drying with low energy density is the best option to reach a reduction of hydrogen pores and an increase of density.Item Open Access Finite element simulations of motorcyclist interaction with a novel passive safety concept for motorcycles(2021) Maier, Steffen; Doléac, Laurent; Hertneck, Holger; Stahlschmidt, Sebastian; Fehr, JörgItem Open Access Challenges of using augmented reality to support an efficient and error-free assembly in complex variant environments(2023) Dausch, Valesko; Roth, Daniel; Kreimeyer, Matthias; Bohr, SebastianItem Open Access Evaluation of a novel passive safety concept for motorcycles with combined multi-body and finite element simulations(2020) Maier, Steffen; Doléac, Laurent; Hertneck, Holger; Stahlschmidt, Sebastian; Fehr, JörgItem Open Access Derivation of a method DNA for the unified description of methodical procedures in product development(2023) Reichelt, Florian; Traub, Dietmar; Maier, Thomas
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