07 Fakultät Konstruktions-, Produktions- und Fahrzeugtechnik
Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/8
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Item Open Access Process limits for percussion drilling of stainless steel with ultrashort laser pulses at high average powers(2022) Brinkmeier, David; Holder, Daniel; Loescher, André; Röcker, Christoph; Förster, Daniel J.; Onuseit, Volkher; Weber, Rudolf; Abdou Ahmed, Marwan; Graf, ThomasThe availability of commercial ultrafast lasers reaching into the kW power level offers promising potential for high-volume manufacturing applications. Exploiting the available average power is challenging due to process limits imposed by particle shielding, ambient atmosphere breakdown, and heat accumulation effects. We experimentally confirm the validity of a simple thermal model, which can be used for the estimation of a critical heat accumulation threshold for percussion drilling of AISI 304 steel. The limits are summarized in a processing map, which provides selection criteria for process parameters and suitable lasers. The results emphasize the need for process parallelization.Item Open Access Intra-cavity wavelength multiplexing of high-brightness thin-disk laser beams(2022) Boubekraoui, Ayoub; Beirow, Frieder; Graf, Thomas; Abdou Ahmed, MarwanWe report on the first demonstration of an intra-cavity spectral beam combining of two fundamental-mode laser beams generated by a dual Yb:YAG thin-disk resonator. The two thin-disk lasers (TDLs) were operated at the two slightly different wavelengths of 1028 nm and 1032 nm. A resonant diffraction grating waveguide structure was used as common spectral stabilizer and combiner. An average power exceeding 200 W with close to diffraction-limited beam quality (M2<1.3) was obtained with the presented approach.Item Open Access Modelling of natural convection in thin-disk lasers(2020) Dietrich, Tom; Röcker, Christoph; Graf, Thomas; Abdou Ahmed, MarwanIn this paper, we present a FEM-model that can be used to investigate the effects of thermally induced natural convection at the thin-disk laser crystal. Based on this simulation, we calculated the distribution of the refractive index of the ambient gas for the case of air and helium. By evaluating the optical path difference of a beam at normal incidence, the angular tilt (gas wedge) in the plane of the direction of convection as well as the spherical contribution (gas lens) was calculated for a set of different pump spot geometries and temperatures of the pumped area on the surface of the laser disk. Equations were derived that allow to simply calculate the tilt angle and the focal length of the gas lens for different temperatures of the disk and pump spot diameters for air as ambient medium.Item Open Access Yb:CaF2 thin-disk laser(2014) Wentsch, Katrin Sarah; Weichelt, Birgit; Günster, Stefan; Druon, Frederic; Georges, Patrick; Abdou Ahmed, Marwan; Graf, ThomasWe present Ytterbium-doped CaF2 as a laser active material with good prospects for high-power operation in thin-disk laser configuration owing to its favorable thermal properties. Thanks to its broad emission bandwidth the material is also suitable for the generation of ultra-short pulses. The properties of the crystal as well as the challenges related to the coating, polishing, mounting and handling processes which are essential to achieve high power laser oscillation in thin-disk configuration are discussed. A wavelength tunability of 92 nm is demonstrated, which confirms the potential of Yb:CaF2 for the generation of ultra-short pulses. An output power of 250 W with an optical efficiency of ηopt = 47% was measured in CW multimode thin-disk laser operation with a pump spot diameter of 3.6 mm. Using a smaller pump spot diameter of 1 mm the fundamental mode output power was 13 W with an optical efficiency of ηopt = 34%.Item Open Access Sapphire-based resonant waveguide-grating mirrors : advancing their intra-cavity power density capability(2023) Bashir, Danish; Boubekraoui, Ayoub; Mourkioti, Georgia; Li, Fangfang; Karvinen, Petri; Kuittinen, Markku; Mackenzie, Jacob. I.; Graf, Thomas; Abdou Ahmed, MarwanWe report on the design, fabrication, and implementation of a single-layer resonant waveguide-grating (RWG) mirror on a sapphire substrate. Our goal is to enhance these optics capability to withstand high intra-cavity power densities by exploiting the superior thermal properties of sapphire. The RWG was implemented as an intra-cavity folding mirror in an Yb:YAG thin-disk laser to generate linearly polarized and spectrally stabilized radiation. A linearly polarized output power of 191 W with an optical efficiency of 39% was obtained in multi-mode operation. This corresponds to a power density of 52 kW/cm 2 on the RWG, for which the increase of its surface temperature was measured to be 12 K, which resulted in a 46-fold reduction of the surface temperature rise dependence on the intra-cavity power density with respect to what has been reported for a RWG on a fused silica substrate. In near fundamental-mode operation, a linearly polarized emission with an output power of 90 W, an optical efficiency of 30%, and a spectral bandwidth of 28 pm FWHM was obtained.Item Open Access High-power, high-brightness solid-state laser architectures and their characteristics(2022) Brauch, Uwe; Röcker, Christoph; Graf, Thomas; Abdou Ahmed, MarwanThe development of high-power diode lasers enabled new solid-state laser concepts such as thin-disk, fiber, and Innoslab lasers based on trivalent ytterbium as the laser-active ion, which resulted in a tremendous increase in the efficiency and beam quality of cw lasers compared to previously used lamp-pumped rod or slab lasers and the realization of ultrafast lasers with several 100 W or even kilowatts of average power. In addition to their beneficial thermo-optical properties, these architectures offer characteristic benefits making them especially suitable to obtain dedicated laser properties. This review article comprises milestone developments, characteristic challenges, and benefits, and summarizes the state of the art of high-power solid-state lasers with the focus on ultrafast lasers.Item Open Access Simple spatially resolved period measurement of chirped pulse compression gratings(2023) Bienert, Florian; Röcker, Christoph; Graf, Thomas; Abdou Ahmed, MarwanItem Open Access First thin-disk oscillator with ceramic Yb:LuScO3 in comparison to the operation with ceramic Yb:Lu2O3(2024) Esser, Stefan; Jing, Wei; Xu, Xiaodong; Graf, Thomas; Abdou Ahmed, MarwanWe report on the characterization and first laser operation of ceramic Yb:LuScO3 in a thin-disk oscillator. The optical performance achieved with a ceramic Yb:LuScO3 disk is compared to the one obtained with an existing ceramic Yb:Lu2O3 disk for reference. The characterization covers the measurement of the fluorescence spectra, the fluorescence lifetimes, and nomarsky imaging. The investigation on the laser operation covers the measurement of resonator losses, output powers, and thermal behavior during continuous-wave operation in a multimode thin-disk oscillator. An average output power of 149 W and a slope efficiency of 51.8% were achieved with the ceramic Yb:LuScO3 disk which reached a maximum surface temperature of about 150 °C. At the same temperature level, a disk made of the already established ceramic Yb:Lu2O3 delivered 957 W of output power with a slope efficiency of 75.7%.Item Open Access Influence of fabrication deviations on the polarization-maintaining behavior of inhibited-coupling guiding hollow-core fibers(2024) Chen, Bowen; Kühlthau, Tim; Röhrer, Christian; Graf, Thomas; Abdou Ahmed, MarwanNumerical simulations were conducted to analyze the influence of the design parameters of tubular inhibited-coupling guiding hollow-core photonic crystal fibers (IC-HCPCFs) on the bending-induced phase shift. The possibility to implement polarization-maintaining (PM) tubular IC-HCPCFs using a low-birefringence approach (with a modal birefringence parameter B<7×10-9) is discussed. Two different tubular IC-HCPCF designs with 7 and 8 glass capillaries are proposed for operation at a wavelength of 1030 nm. The numerical simulation predicts low guiding losses and a PM behavior sustaining a degree of linear polarization (DOLP) larger than 90% after 10 m of fiber with a bend radius larger than 0.2 m. This shows great potential for high-power beam delivery in an industrial environment. The influence that fabrication deviations have on the polarization-maintaining behavior was also investigated and indicates tight fabrication tolerances for both proposed fiber designs. Small deviations from the ideal symmetrical structure can lead to an enhancement of undesired modal birefringence. To ensure a DOLP larger than 90% at the exit of a 10 m-long fiber and for a bending radius > 0.2 m precise control of the drawing parameters during the fiber production is required, which is challenging but is considered to be technically feasible.Item Open Access Design of convex-shaped transparent heat spreaders for symmetrical cooling of a thin-disk laser crystal by mechanical pressing(2024) Wolter, Jan-Hinnerk; Voss, Andreas; Graf, Thomas; Abdou Ahmed, MarwanWe present the design for a double-sided cooling of a thin-disk laser crystal using transparent, convex-shaped heat spreaders. The thermal contact between laser crystal and heat spreaders is established without bonding by solely applying an axial compressive force. A model of the contact behavior taking into account the deformation of the surfaces of the heat spreaders due to bending under mechanical loading is presented. The scope and accuracy of the modeling is verified by numerical simulations using the finite-element method. Based on the modeling, an exemplary design of the heat spreader which has been used for the first experimental demonstration of this concept is carried out. Based on the model, an almost ideal scalability of the heat transfer coefficient is predicted.