Universität Stuttgart

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    Analyzing and optimizing multibody systems
    (1992) Bestle, Dieter; Eberhard, Peter
    Optimization of holonomic as well as non-holonomic multibody systems is presented as a nonlinear programming problem that can be solved with general-purpose optimization codes. The adjoint variable approach is used for calculating design derivatives of a rather general integral type performance measure with respect to design parameters. The resulting equations are solved by numerical integration backward in time. A multi-step integration algorithm with order and step-size control is adapted for this application by including an interpolation scheme. Numerical experiments and a comparison to the common approach of approximating the gradient of the performance measure by finite differences show that high efficiency, accuracy, and reliability are achievable.
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    Cooperative search by combining simulated and real robots in a swarm under the view of multibody system dynamics
    (2013) Tang, Qirong; Eberhard, Peter
    This paper presents a new approach for cooperative search of a robot swarm. After modeling the robot, the mechanical Particle Swarm Optimization method is conducted based on physical robot properties. Benefiting from the effective localization and navigation by sensor data fusion, a mixed robot swarm which contains both simulated and real robots is then successfully used for searching a target cooperatively. With the promising results from experiments based on different scenarios, the feasibility, the interaction of real and simulated robots, the fault tolerance, and also the scalability of the proposed method are investigated.
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    A note on the predictive control of non‐holonomic systems and underactuated vehicles in the presence of drift
    (2023) Ebel, Henrik; Rosenfelder, Mario; Eberhard, Peter
    Motion planning and control of non‐holonomic systems is challenging. Only very recently, it has become clear how model predictive controllers for such systems can be generally furnished in the driftless case, where the key is to design a cost function conforming to the geometry arising from the non‐holonomic constraints. However, in some applications, one cannot neglect drift since the time needed to accelerate is non‐negligible, for example, when operating vehicles with high inertia or at high velocities. Therefore, this contribution extends our previous work on the class of driftless non‐holonomic systems to systems with simple kinds of actuator dynamics that allow to represent the boundedness of acceleration in the model. Moreover, we show in a prototypical example of a simple boat‐like vehicle model that a similar procedure can also work for systems that are not non‐holonomic but still under‐actuated. While the contribution is rather technical in nature, to the knowledge of the authors, it is the first time that MPC controllers with theoretical guarantees are proposed for these kinds of models. Moreover, we expect that the resulting controllers are directly of practical value since even the simpler driftless models are employed successfully in various approaches to motion planning.
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    Closing conditions and reaction forces of multibody systems
    (1992) Schiehlen, Werner; Blajer, Wojciech
    Over the years a considerable effort has been focused on the development of methods and computational algorithms for mathematical modelling and simulation of multibody systems. The methods are mainly concerned with effective formulation and numerical treatment of the dynamical equations of a general multibody system.
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    3D FEM simulation of titanium alloy (Ti6Al4V) machining with harmonic endmill tools
    (2023) Kalu-Uka, Abraham; Ozoegwu, Chigbogu; Eberhard, Peter
    Usually, end milling operations have been carried out using conventional uniform helix tools with fixed helix angles. Thus, many studies have been conducted to study the effects of these tools on the thermomechanical properties of a milling process. Recently, there have been works that point to the benefits of using harmonic endmills. Harmonic endmills consist of cutting edge profiles that have continuously harmonically varying helix angles. The variation is described using a harmonic function of axial position (elevation) of points on the cutting edge. In this work, a 3D finite element simulation using ABAQUS, is carried out for the complex milling process of Titanium alloy Ti6Al4V. The envelope of the harmonic tool is first generated using a set of MATLAB codes and stored in a Standard Triangle Language (.stl) format. The machine tool is introduced into an FEM program which has been designed to provide for dynamic effects, thermo‐mechanical coupling, material damage law and the criterion for contact associated with the milling process. A Johnson‐Cook material constitutive equation which combines the effects of strain hardening, strain softening, and temperature softening is used. To account for the chip separation criterion, the Johnson Cook damage evolution equation is used. The milling process simulation for Ti6Al4V is then carried out. In the end, the stress distribution and the cutting forces are obtained.
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    Broadband damping properties of particle dampers mounted to dynamic structures
    (2022) Schönle, A.; Gnanasambandham, C.; Eberhard, P.
    Background: The background of this work is the classification of the broadband properties of particle dampers (PDs). This broadband characteristic has experienced little systematic investigation in experiments. Objective: So the primary objective of this paper is to find a measure to quantify the broadband damping properties of PDs. Also the demonstration of applicability to technical structures is a desired goal and the experiments provide a sound basis. Methods: The methods for evaluating the performance of particle dampers and tuned mass dampers target the reduction of vibration amplitudes over the frequency range. The test bench consists of a mechanical frame structure with multiple eigenfreqencies up to 200 Hz harmonically excited with an electrodynamic shaker. From the differences in the dynamic behaviour the performance metric will be derived and evaluated. Results: As a result, a dynamic structure is set up as an effective test bench for different damper configurations. Differences of the tested concepts in regard to the dynamic behaviour over a wide frequency range are observed. From the experimental data a performance metric is deduced to quantify these differences. Conclusion: The conclusions drawn from this paper are, that PDs provide high damping over a wide frequency range. Furthermore, with a suitable performance metric this broadband damping properties can be quantified for the use in further development of PDs.
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    Optimierung von Konstruktionsparametern am Beispiel ungefederter Fahrzeuge
    (1993) Langenbeck, Bernhard; Leister, Günter; Schiehlen, Werner; Kutzbach, Heinz-Dieter
    Am Beispiel eines Ackerschleppers wird ein Verfahren zur Optimierung dynamisch beanspruchter Konstruktionen vorgestellt, wobei das dynamische Verhalten mit Mehrkörpermodellen approximiert wird. Die Autoren beschreiben das Ersatzsystem und die Bewertungskriterien: die Optimierung läuft weitgehend automatisiert ab.
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    Experimental research on the influence of modal nonlinearities of paintings under mechanical loads
    (2022) Gao, Yulong; Ziegler, Pascal; Heinemann, Carolin; Hartlieb, Eva; Eberhard, Peter
    In the traditional transportation of paintings and the design of the packaging systems, paintings are usually assumed to behave like a linear system. In order to verify this hypothesis, in this contribution, by means of a hammer experiment and a sweep excitation experiment to simulate the shock and vibration during transportation, respectively, the modal nonlinearities of two real paintings and a dummy painting are experimentally studied. The experimental results show that paintings can be treated as a linear system only when being subjected to shock, but the modal nonlinearities of paintings cannot be ignored when being subjected to vibration. The general behaviour of the paintings modal nonlinearities is then summarised based on experimental results, and their consequences for painting transportation are discussed. First of all, the offset of the resonance frequency is the most important problem which will lead to failure of the original vibration isolation measures. Further, the decrease in the resonance peak amplitude will increase the probability of the eigenmode being excited. Besides, it is also necessary to attenuate the harmonic vibrations of paintings. Lastly, the different modal characteristics obtained by a sweep with increasing and decreasing frequency make the analysis of different excitation schemes more complicated. Therefore, the identification of the paintings modal nonlinearities is necessary and important.
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    Walking without impacts as a motion/force control problem
    (1992) Blajer, Wojciech; Schiehlen, Werner
    The paper deals with the synthesis of control for impactless bipedal walking. In order of avoid impulses, both the specified motion of the biped and its ground reactions are controlled, yielding a combined motion and force control problem. A method for modeling and solving such problems is proposed. and then illustrated by the example of an impactless planar walk of a seven-link bipedal robot. Some numerical results of the motion simulation are reported.
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    Application of data-driven surrogate models for active human model response prediction and restraint system optimization
    (2023) Hay, Julian; Schories, Lars; Bayerschen, Eric; Wimmer, Peter; Zehbe, Oliver; Kirschbichler, Stefan; Fehr, Jörg
    Surrogate models are a must-have in a scenario-based safety simulation framework to design optimally integrated safety systems for new mobility solutions. The objective of this study is the development of surrogate models for active human model responses under consideration of multiple sampling strategies. A Gaussian process regression is chosen for predicting injury values based on the collision scenario, the occupant's seating position after a pre-crash movement and selected restraint system parameters. The trained models are validated and assessed for each sampling method and the best-performing surrogate model is selected for restraint system parameter optimization.