07 Fakultät Konstruktions-, Produktions- und Fahrzeugtechnik
Permanent URI for this collectionhttps://elib.uni-stuttgart.de/handle/11682/8
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Item Open Access General mathematical model for the period chirp in interference lithography(2023) Bienert, Florian; Graf, Thomas; Abdou Ahmed, MarwanItem Open Access Generation of a radially polarized beam in a polycrystalline ceramic Yb:Lu2O3 thin-disk laser(2023) Didychenko, Denys; Esser, Stefan; Beirow, Frieder; Savchenko, Anton; Pruss, Christof; Graf, Thomas; Abdou Ahmed, MarwanAbstractWe report on the generation of a continuous-wave (CW) radially polarized beam with an Yb:Lu2O3 polycrystalline ceramic disk in a thin-disk laser (TDL) oscillator. A circular grating-waveguide mirror (CGWM) with a high polarization discrimination given by a reflectivity difference between the two orthogonal polarization states of 44.6% was used as a polarization-selective cavity end-mirror. An output power of 175 W was achieved with an optical efficiency of 39.6%. A high degree of radial polarization of 96.2% and a beam propagation factor of M2hor. = 2.05 and M2ver. = 2.32 were measured at the maximum output power.Item Open Access Feasibility assessment of parallelized helical drilling(2023) Brinkmeier, David; Onuseit, Volkher; Graf, ThomasItem Open Access Self-shielding of X-ray emission from ultrafast laser processing due to geometrical changes of the interaction zone(2024) Holland, Julian; Hagenlocher, Christian; Weber, Rudolf; Graf, ThomasMaterials processing with ultrashort laser pulses is one of the most important approaches when it comes to machining with very high accuracy. High pulse repetition rates and high average laser power can be used to attain high productivity. By tightly focusing the laser beam, the irradiances on the workpiece can exceed 1013 W/cm2, and thus cause usually unwanted X-ray emission. Pulsed laser processing of micro holes exhibits two typical features: a gradual increase in the irradiated surface within the hole and, with this, a decrease in the local irradiance. This and the shielding by the surrounding material diminishes the amount of ionizing radiation emitted from the process; therefore, both effects lead to a reduction in the potential X-ray exposure of an operator or any nearby person. The present study was performed to quantify this self-shielding of the X-ray emission from laser-drilled micro holes. Percussion drilling in standard air atmosphere was investigated using a laser with a wavelength of 800 nm a pulse duration of 1 ps, a repetition rate of 1 kHz, and with irradiances of up to 1.1·1014 W/cm. The X-ray emission was measured by means of a spectrometer. In addition to the experimental results, we present a model to predict the expected X-ray emission at different angles to the surface. These calculations are based on raytracing simulations to obtain the local irradiance, from which the local X-ray emission inside the holes can be calculated. It was found that the X-ray exposure measured in the surroundings strongly depends on the geometry of the hole and the measuring direction, as predicted by the theoretical model.Item Open Access Sapphire-based resonant waveguide-grating mirrors : advancing their intra-cavity power density capability(2023) Bashir, Danish; Boubekraoui, Ayoub; Mourkioti, Georgia; Li, Fangfang; Karvinen, Petri; Kuittinen, Markku; Mackenzie, Jacob. I.; Graf, Thomas; Abdou Ahmed, MarwanWe report on the design, fabrication, and implementation of a single-layer resonant waveguide-grating (RWG) mirror on a sapphire substrate. Our goal is to enhance these optics capability to withstand high intra-cavity power densities by exploiting the superior thermal properties of sapphire. The RWG was implemented as an intra-cavity folding mirror in an Yb:YAG thin-disk laser to generate linearly polarized and spectrally stabilized radiation. A linearly polarized output power of 191 W with an optical efficiency of 39% was obtained in multi-mode operation. This corresponds to a power density of 52 kW/cm 2 on the RWG, for which the increase of its surface temperature was measured to be 12 K, which resulted in a 46-fold reduction of the surface temperature rise dependence on the intra-cavity power density with respect to what has been reported for a RWG on a fused silica substrate. In near fundamental-mode operation, a linearly polarized emission with an output power of 90 W, an optical efficiency of 30%, and a spectral bandwidth of 28 pm FWHM was obtained.Item Open Access Simple spatially resolved period measurement of chirped pulse compression gratings(2023) Bienert, Florian; Röcker, Christoph; Graf, Thomas; Abdou Ahmed, MarwanItem Open Access Detrimental effects of period-chirped gratings in pulse compressors(2023) Bienert, Florian; Röcker, Christoph; Dietrich, Tom; Graf, Thomas; Abdou Ahmed, MarwanItem Open Access Supercritical melt flow in high-speed laser welding and its interdependence with the geometry of the keyhole and the melt pool(2024) Reinheimer, Eveline N.; Berger, Peter; Hagenlocher, Christian; Weber, Rudolf; Graf, ThomasThe advent of undercuts and humping limits the applicable speed of deep-penetration laser welding. Recent findings additionally show that a significant change of the keyhole’s shape is associated with the occurrence of undercuts. Considering that undercuts and humping are melt flow–induced defects, this leads to the question of how the geometry of the keyhole and the melt pool influence the melt flow and vice versa. In this work, the Froude number was used to characterize the melt flow around a keyhole. X-ray images of the keyhole and cross-sections of the weld were therefore used to determine the geometrical boundaries of the melt flow, to estimate the average melt velocity around the keyhole, and finally determine its Froude number. The flow around a cylindrically shaped keyhole was found to always be subcritical, whereas supercritical melt flow was observed around the elongated keyholes that are formed at higher welding speed. The findings may be interpreted in the sense that the elongation of the keyhole is a consequence of a supercritical stream of the melt flowing underneath and around the keyhole. This perception is consistent with the long-known experience that humping may be avoided by reducing the flow speed of the melt by widening the melt pool surrounding the keyhole (e.g., by means of beam shaping) and suggest a new explanation for the elongation of the keyhole at increased welding speed.Item Open Access The change of the absorptance at the transition from partial- to full-penetration laser welding(2024) Wagner, Jonas; Hagenlocher, Christian; Weber, Rudolf; Graf, ThomasFull-penetration laser welding processes are necessarily associated with significant changes of the geometrical properties of the keyhole at the beginning of the process when the keyhole expands all the way through the workpiece and finally pierces the bottom of the sheet. The impact that this transition has on the absorptance was investigated by means of X-ray imaging to determine the geometry of the keyhole and subsequent raytracing to calculate the distribution of the absorbed irradiance. The results show a significant drop of the overall absorptance when the bottom of the capillary opens through the rear side of the workpiece which in practice is noticed by an unstable behavior of the keyhole. Since the drop of the absorptance is less pronounced for smaller diameters of the keyhole, one may recommend the application of laser beams with small diameters at least during the initial phase until the keyhole is fully developed and reliably reaches through the bottom surface of the welded sheet.Item Open Access Impact of repetitive, ultra-short soft X-ray pulses from processing of steel with ultrafast lasers on human cell cultures(2024) Holland, Julian; Lungu, Cristiana; Weber, Rudolf; Emperle, Max; Graf, ThomasUltrafast lasers, with pulse durations below a few picoseconds, are of significant interest to the industry, offering a cutting-edge approach to enhancing manufacturing processes and enabling the fabrication of intricate components with unparalleled accuracy. When processing metals at irradiances exceeding the evaporation threshold of about 10 10 W/cm² these processes can generate ultra-short, soft X-ray pulses with photon energies above 5 keV. This has prompted extensive discussions and regulatory measures on radiation safety. However, the impact of these ultra-short X-ray pulses on molecular pathways in the context of living cells, has not been investigated so far. This paper presents the first molecular characterization of epithelial cell responses to ultra-short soft X-ray pulses, generated during processing of steel with an ultrafast laser. The laser provided pulses of 6.7 ps with a pulse repetition rate of 300 kHz and an average power of 500 W. The irradiance was 1.95 ×10 13 W/cm 2 . Ambient exposure of vitro human cell cultures, followed by imaging of the DNA damage response and fitting of the data to a calibrated model for the absorbed dose, revealed a linear increase in the DNA damage response relative to the exposure dose. This is in line with findings from work using continuous wave soft X-ray sources and suggests that the ultra-short X-ray pulses do not generate additional hazard. This research contributes valuable insights into the biological effects of ultrafast laser processes and their potential implications for user safety.